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Manuals
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Honda Manuals
Motorcycle
90 CT200
Service manual
Honda 90 CT200 Service Manual
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Table Of Contents
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Contents
Table of Contents
Bookmarks
Table of Contents
Foreword
Index
Distinctive Features
Specification and Performance
Engine Characteristics C-200
Running Performance C-200
External Dimensions (Honda 90, C-200)
Wiring Diagram
Engine
Tools Necessary for Disassembling and Assembling the Engine
Special Tools (for Engine)
Construction of Engine
Removing Engine
Installing Engine
Disconnecting Leads
Jointing Drive Chain
Cylinder Head Cover and Cylinder Head: Construction
Cylinder Head Cover and Cylinder Head: Disassembling
Cylinder Head Cover and Cylinder Head: Assembling
Cylinder Head Cover and Cylinder Head: Built-In Rocker-Arms
Cylinder Head Cover and Cylinder Head: Combustion Chamber
Cylinder Head Cover and Cylinder Head: Sequence of Fightening Nuts for Securing Cylinder Head Cover
Cylinder Head Cover and Cylinder Head: Construction of Rocker Arms
Cylinder Head Cover and Cylinder Head: Disassembling/Assembling
Cylinder Head Cover and Cylinder Head: Construction of Valves
Cylinder Head Cover and Cylinder Head: Removing Valve
Cylinder Head Cover and Cylinder Head: Applying Oil
Cylinder, Piston and Piston Rings: Construction
Cross Section of Piston Ring
Cylinder, Piston and Piston Rings: Disassembling
Cylinder, Piston and Piston Rings: Assembling
Removing Piston Ring
Fitting Piston Ring
Checking Fit Piston Ring
Mounting Piston
Left Crankcase Cover: Construction
Left Crankcase Cover: Installing
Left Crankcase Cover: Removing AC Dynamo
Left Crankcase Cover: Removing Drive Sprocket
Left Crankcase Cover: Construction of Oil Pump and Passage
Left Crankcase Cover: Disassembling
Left Crankcase Cover: Assembling
Left Crankcase Cover: Oil Pump
Left Crankcase Cover: Passage of Lubricant
Right Crankcase Cover: Construction
Right Crankcase Cover: Construction and Operation of Clutch
Right Crankcase Cover: Cross Section of Clutch
Right Crankcase Cover: Construction of Oil Filter
Right Crankcase Cover: Disassembling/Assembling
Right Crankcase Cover: Oil Filter Provided in Clutch Outer
Right Crankcase Cover: Removing 16Mm Lock Nut
Right Crankcase Cover: Disassembling Clutch
Construction of Cam Shaft, Valve Lifters and Valve
Illustration of Cam and Valve Operation
Right Crankcase Cover: Shift Mechanism
Removing Gear Shift Spindle
Checking the Motions of Three Points after Assembling Gear Shift Spindle
Crankshaft and Connecting Rod: Construction
Crankshaft and Connecting Rod: Disassembling/Assembling
Crankshaft and Connecting Rod: Removing Timing Gear
Crankshaft and Connecting Rod: Driving Tining Gear into Position
Transmission: Construction
Transmission: Operation
Transmission: Second
Transmission: Third
Transmission: Top
Transmission: Neutral
Transmission: Kick Starter
Transmission: Disassembling
Transmission: Assembling
Transmission: Gear Engagement
Crankcase: Construction
Crankcase: Disassembling/Assembling
Crankcase: Operation of Breather
Breether Chamber
Inspections and Adjustments
Adjusting Tappets
Adjusting Ignition Timing
How to Adjust Ignition Timing
Contact Point File and Oilstone
Polishing Contact Point
Measuring Ignition Timing
Clutch Center and Drive Gear
Centrifugal Parts and Clutch Free Springs
Clutch Outer and Drive Plate
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Specification and Performance
2
Wiring Diagram
3
Engine
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