Hitachi ZAXIS 140W-5B Manuals

Manuals and User Guides for Hitachi ZAXIS 140W-5B. We have 1 Hitachi ZAXIS 140W-5B manual available for free PDF download: Operator's Manual

Hitachi ZAXIS 140W-5B Operator's Manual (512 pages)

Wheeled Excavator

Brand: Hitachi | Category: Excavators | Size: 9 MB

Hydraulic Circuit and Electrical Circuit
3
Table of Contents
5
Machine Numbers
11
Product Identification Number
11
Swing Motor
13
Travel Motor
13
Front Axle
14
Safety
15
Recognize Safety Information
15
Understand Signal Words
15
Follow Safety Instructions
16
Prepare for Emergencies
17
Wear Protective Clothing
17
Protect against Noise
18
Inspect Machine
18
General Precautions for Cab
19
Use Handholds and Steps
20
Adjust the Operator's Seat
20
Ensure Safety before Rising from or Leaving Operator's Seat
21
Fasten Your Seat Belt
21
Move and Operate Machine Safely
22
Operate Only from Operator's Seat
22
Jump Starting
23
Keep Riders off Machine
23
Precautions for Operations
24
Investigate Job Site Beforehand
25
Install OPG Guard
26
Provide Signals for Jobs Involving Multiple Machines
27
Confirm Direction of Machine to be Driven
27
Drive Machine Safely
28
Avoid Injury from Rollaway Accidents
29
Avoid Injury from Back-Over and Swing Accidents
30
Keep Person Clear from Working Area
31
Never Position Bucket over Anyone
31
Avoid Undercutting
32
Avoid Tipping
32
Never Undercut a High Bank
33
Dig with Caution
33
Operate with Caution
33
Avoid Power Lines
34
Precautions for Lightning
34
Object Handling
35
Protect against Flying Debris
35
Park Machine Safely
36
Handle Fluids Safely−Avoid Fires
36
Transport Safely
37
Practice Safe Maintenance
38
Warn Others of Service Work
39
Support Machine Properly
39
Stay Clear of Moving Parts
40
Prevent Parts from Flying
40
Store Attachments Safely
41
Support Maintenance Properly
41
Prevent Burns
42
Replace Rubber Hoses Periodically
42
Avoid High-Pressure Fluids
43
Prevent Fires
43
Evacuating in Case of Fire
45
Beware of Exhaust Fumes
45
Precautions for Welding and Grinding
46
Avoid Heating Near Pressurized Fluid Lines
47
Avoid Applying Heat to Lines Containing Flammable Fluids
47
Precautions for Handling Accumulator and Gas Damper
47
Remove Paint before Welding or Heating
48
Beware of Asbestos and Silicon Dust and Other Contamination
48
Prevent Battery Explosions
49
Service Air Conditioning System Safely
49
Handle Chemical Products Safely
50
Dispose of Waste Properly
50
Never Ride Attachment
51
Notes for Muffler Filter
51
Precautions for Communication Terminal
51
Precaution for Communication Terminal Equipment
52
Safety Signs
55
Components Name
63
Getting On/Off the Machine
64
Operator's Station
65
Muffler Filter
65
Cab Features (Std. Model)
68
Column Box
69
Steering Wheel and Travel Horn Switch
70
Accelerator Pedal
71
Brake Pedal
72
Tilt Pedal
73
F-N-R Switch
74
Combination Switch (Turn Signal Switch, Light Switch, Dimmer Switch, Passing Switch)
75
Turn Signal Switch
75
Light Switch
76
Dimmer Switch, Passing Switch
77
Brake Switch
78
Working Brake
80
Working Brake Operation 1
81
Working Brake Operation 2
81
Confirmation
81
Auto Axle Lock Switch
82
Operation Procedure
82
Confirmation
82
Hazard Switch
83
Blade/Outrigger/Front Attachment Pilot Control
84
Switch
84
Pilot Control Shut-Off Lever
85
Engine Stop Switch
85
Swing Lock Lever
86
Engage Swing Lock
86
Disengage Swing Lock
86
Switch Panel
87
Return to Previous Screen (Monitor)
88
Return to Basic Screen (Monitor)
88
Selector Knob (Monitor)
88
Temperature Control Switch/Mode Switch (Air Conditioner)
88
AUTO/OFF Switch/Blower Switch (Air Conditioner)
88
AM/FM Selector/Tuning Switch (Radio)
89
Power Switch/Volume Control Knob (Radio)
89
Engine Control Dial
89
Key Switch
89
Auto-Idle Selector
90
Travel Mode Switch
90
Engine Control Mode Selection Switch
91
Power Mode Switch
92
Work Light Switch
93
Wiper/Washer Switch
94
Numeric Keypad
95
Switch Panel (for Optional Equipments)
96
Travel Alarm Deactivation Switch (Optional)
97
Swing Alarm Deactivation Switch (Optional)
97
Rear Light Switch (Optional)
97
Electrical Control Main Switch (Optional)
97
Front/Rear Attachment Selection Switch (Optional)
98
Right/Left Selection Switch (Optional)
98
Seat Heater Switch (Optional) (7)
99
Overload Alarm Switch (Optional) (8)
99
Revolving Light Switch (Optional) (9)
99
Electrical Control Main Switch (Optional)
100
AUX Function Lever
101
Multi Function Monitor
102
Feature
102
Screen Configuration
102
Default Setting
103
Basic Screen
104
How to Use Screens
105
Displaying Basic Screen
105
Hour Meter
108
Trip Meter
108
Odometer
108
Clock
108
Fuel Gauge
109
Coolant Temperature Gauge
109
Operating Status Icon Display
109
Security Functions (Optional)
110
Input Password
110
Extending Password Duration Time
111
Alarm Occurrence Screen
112
Remedy
114
Muffler Filter
118
Muffler Filter Condition Display
118
Muffler Filter Manual Regeneration Request
119
Manual Regeneration Procedure
120
Main Menu
121
Air Conditioner
122
Circulation Air Mode
122
Air Conditioner ON/OFF
122
Radio
123
Work Mode
124
Attachment Selection
124
Mail (Optional)
125
Meter Setting
127
Switching Header Meter Display
128
Switching Main Meter Display
129
Setting Menu
130
Date and Time
131
Time Adjustment
131
Date Adjustment
133
Display Mode Setting
135
Attachment Adjustment
137
Flow Rate Adjustment
137
Priority (Arm Roll-Out)
139
Attachment Name Input
141
Auto Shut-Down
143
Auto Shut-Down: ON/OFF
143
Acting Time Setting
144
Muffler Filter Regeneration Inhibited
145
Setting Procedure
145
Password Change (Optional)
147
Sub Meter
151
Rear View Camera Monitor
153
Rear View Camera ON/OFF
153
Brightness Adjustment
155
Language Settings
157
Lists of Display Language
159
Unit Selection
160
Display Item Selection (Rear View Camera OFF)
162
Main Menu Sequence Change
164
Information Menu
166
Operation
167
Fuel Consumption
167
Breaker Operation
169
Attachment Operation
171
Travel Operation
173
Actual Operation
175
Maintenance
177
Maintenance Notice
177
Time Remains and Maintenance Interval
179
Monitoring
181
Cigar Lighter
183
Using Cigar Lighter
183
Using Cigar Lighter Port as External Power Source
183
Cab Light Switch
184
Installing Fire Extinguisher (Optional)
184
Fuse Box 1
185
Fuse Box 2
185
Auto Air Conditioner
186
Features
186
Components Name
187
Controller Part Name and Function
188
Cab Heater Operation
190
Cooling Operation
191
Defroster Operation
192
Cool Head/Warm Feet Operation
192
Tips for Optimal Air Conditioner Usage
193
For Rapid Cooling
193
When Windows Become Clouded
193
Off-Season Air Conditioner Maintenance
193
AM/FM Radio Operation
194
Controls on the Radio
194
Tuning Procedure
194
Station Presetting Procedure
195
Station Auto-Presetting Procedure
196
TONE Control
197
Audio Input (Optional)
198
Audio Input Selection
198
Connecting Audio Device
198
Volume Control of Audio Device
198
Cab Door Release Lever
199
Opening/Closing and Removing Cab Inside Window
200
Opening Upper Front Window
201
Removing and Storing Lower Front Window
202
Opening Side Windows
203
Opening/Closing Overhead Window (Std. Model)
204
Opening/Closing Overhead Window (Clear Hatch: if Equipped)
205
Emergency Exit
206
Adjusting the Seat
207
Backrest Adjustment
207
Seat Fore-Aft Adjustment
207
Weight Adjustment
207
Seat Height Adjustment
207
Console and Seat Fore-Aft Adjustment
208
Seat Depth Adjustment
208
Inclination Adjustment
208
Armrest Adjustment
208
Adjusting Operator's Seat (Optional)
209
Adjusting Seat Height
209
Console and Seat Fore-Aft Adjustment
209
Seat Fore-Aft Adjustment
209
Suspension Adjustment
209
Seat Depth Adjustment
210
Inclination Adjustment
210
Backrest Adjustment
210
Armrest
210
Seat Belt
211
Installation and Adjustment of Mirrors
212
Break-In
213
Break-In Operation for New Machine
213
Operating Engine
215
Inspect Machine Daily before Starting
215
Before Starting Engine
217
Starting the Engine
218
Check Instruments after Starting
225
Using Booster Batteries
226
Stopping the Engine
228
Engine Auto-Stop in Extremely Low Temperature
229
Driving Machine
231
Driving the Machine
231
Driving Position
231
Engine Speed Control
233
Travel Mode Switch
234
Starting to Travel
234
Stopping and Restarting
235
Driving Instructions
235
Precautions for Traveling on a Slope
237
Traveling in Water or on Soft Terrain
238
Extrication from Soft Ground
238
Parking
239
Precautions to be Taken if Machine Failure Occurs
240
Travel Alarm (Optional)
241
Operating Machine
243
Control Lever (ISO Pattern)
243
Pilot Control Shut-Off Lever
244
Warming up Operation
245
Engine Speed Control
246
Auto-Idle
247
Auto Shut-Down
249
Operating Condition
249
Muffler Filter Manual Regeneration
252
Work Mode
254
Power Boost Switch
257
Power Mode Switch
258
Parking/Stopping Machine on a Slope (in Case of Emergency)
259
Raising Machine Front above Ground with Boom and Arm Function
259
Operating Differential Gear at High-Speed for a Long Periods of Time Is Prohibited
260
Operating Backhoe
261
Shovel
262
Grading Operation
263
Do Not Strike the Ground with Bucket Teeth
264
Avoid Hammer Work
264
Avoid Abusive Operation
265
Avoid Side Load the Bucket
265
Pilot Accumulator Function
266
How to Lower Boom in Case of Emergency and When Engine Stops
267
Precautions for after Operations
268
Transporting
269
Transporting by Road
269
Loading/Unloading on a Trailer
270
Towing Machine
274
Lifting Machine
277
Maintenance
279
Correct Maintenance and Inspection Procedures
279
Check the Hour Meter Regularly
281
Layout
282
Maintenance Guide Table
283
Preparations for Inspection and Maintenance
285
Hood and Access Covers
286
Maintenance Guide
289
Periodic Replacement of Parts
295
Kind of Oils
296
Greasing
301
Front Joint Pins
301
Swing Bearing
303
Swing Internal Gear
304
Front Axle
305
Propel Shaft (Front and Rear)
305
Equalizer Pin
306
Engine
307
Engine Oil Level
307
Change Engine Oil
309
Replace Engine Oil Filter
309
Check and Clean Around the Engine
311
Transmission
312
Pump Transmission
312
Swing Reduction Gear
313
Transmission Oil
314
Front Axle
315
Rear Axle
316
Front and Rear Hub Reduction Devices
317
Brake (Traveling)
319
Bleed Air from the Brake System
319
Check Brake Accumulator
321
Check Service Brake and Parking Brake Force
322
Check and Clean Brake Oil Pipings
322
Tire
323
Tire Inspection and Replacement Procedure
324
Installation
324
Hydraulic System
325
Inspection and Maintenance of Hydraulic Equipment
325
Change Hydraulic Oil and Replace Full-Flow Filter Element
327
Check Hydraulic Oil Level
329
Change Hydraulic Oil
330
Clean Suction Filter
330
Air Bleeding Procedures
332
Replacement of Full-Flow Filter (Filter-Paper Element)
335
Replacement of Full-Flow Filter Element (High Performance Element) (Optional)
338
Replace Pilot/Brake and Steering Filter Element
340
Replace Air Breather Element
342
Check Hoses and Lines
343
Fuel System
348
Recommended Fuel
348
Check Fuel Level
349
Drain Fuel Tank Sump
351
Drain Fuel Filter
352
Bleed Air from the Fuel System
354
Replace Fuel Main Filter Element
356
Replace Fuel Pre-Filter Element
358
Clean Fuel Solenoid Pump Strainer
360
Check Water Separator (Optional)
362
Check Fuel Hoses
364
Air Cleaner
365
Clean Air Cleaner Outer Element
365
Replace Air Cleaner Outer and Inner Elements
365
Cooling System
368
Check Coolant Level
369
Check and Adjust Fan Belt Tension
370
Change Coolant
372
Clean Radiator/Oil Cooler/Inter Cooler Core
374
Clean Oil Cooler, Radiator and Inter Cooler Front Screen
376
Clean Air Conditioner Condenser
377
Clean Fuel Oil Cooler
377
Electrical System
378
Battery
379
Replace Batteries
384
Replacing Fuses
385
Check Monitor Functions and All Other Instrument Operation
387
Check Work Lights
387
Check Horn
387
Miscellaneous
388
Check and Replace Bucket Teeth
388
Change Bucket
390
Installation
390
Convert Bucket Connection into Face Shovel
391
Adjust Bucket Linkage
392
Check and Replace Seat Belt
393
Check Windshield Fluid Level
394
Check Play Amount in Steering Wheel Stroke
395
Check Rearview Mirror and Inside Rearview Mirror
395
Clean and Replace Air Conditioner Filter
396
Check Air Conditioner
398
Clean Cab Floor
400
Retighten Cylinder Head Bolt
401
Inspect and Adjust Valve Clearance
401
Measure Engine Compression Pressure
401
Check Starter and Alternator
401
Check and Replace EGR Device
401
Check Gas Damper
402
Clean EGR Cooler
402
Check Turbocharger
402
Check and Clean Injector
402
Tightening and Retightening Torque of Nuts and Bolts
402
Muffler Filter
417
Check and Clean Filter Element of Muffler Filter
417
Check and Clean Muffler Filter
417
Hydraulic Circuit and Electrical Circuit
419
Hydraulic Circuit
419
Electrical Circuit
420
Electrical Diagram
420
Maintenance under Special Environmental Conditions
423
Maintenance under Special Environmental Conditions
424
Storage
425
Storing the Machine
425
Troubleshooting
427
Specifications
439
Specifications ZX140W-5B (Rear Blade)
439
Specifications ZX140W-5B (Rear Outrigger)
440
Specifications ZX140W-5B (Front Blade Rear Outrigger)
441
Specifications ZX140W-5B (Front Outrigger Rear Blade)
442
Specifications ZX140W-5B (Front Outrigger Rear Outrigger)
443
Working Ranges ZX140W-5B Monoblock Boom
444
Working Ranges ZX140W-5B 2-Piece Boom
445
Specifications ZX170W-5B (Standard Gauge, Rear Blade)
446
Specifications ZX170W-5B (Standard Gauge, Rear Outrigger)
447
Specifications ZX170W-5B (Standard Gauge, Front Blade Rear Outrigger)
448
Specifications ZX170W-5B (Standard Gauge, Front Outrigger Rear Blade)
449
Specifications ZX170W-5B (Standard Gauge, Front Outrigger Rear Outrigger)
450
Working Ranges ZX170W-5B Monoblock Boom
451
Working Ranges ZX170W-5B 2-Piece Boom
452
Specifications ZX190W-5B (Standard Gauge, Rear Blade)
453
Specifications ZX190W-5B (Standard Gauge, Rear Outrigger)
454
Specifications ZX190W-5B (Standard Gauge, Front Blade Rear Outrigger)
455
Specifications ZX190W-5B (Standard Gauge, Front Outrigger Rear Blade)
456
Specifications ZX190W-5B (Standard Gauge, Front Outrigger Rear Outrigger)
457
Working Ranges ZX190W-5B Monoblock Boom
458
Working Ranges ZX190W-5B 2-Piece Boom
459
Specifications ZX220W-5B (Rear Blade)
460
Specifications ZX220W-5B (Rear Outrigger)
461
Specifications ZX220W-5B (Front Blade Rear Outrigger)
462
Specifications ZX220W-5B (Front Outrigger Rear Blade)
463
Specifications ZX220W-5B (Front Outrigger Rear Outrigger)
464
Working Ranges ZX220W-5B Monoblock Boom
465
Working Ranges ZX220W-5B 2-Piece Boom
466
Sound Level Results (2000/14/EC)
467
Vibration Level
467
Optional Attachments
469
Operation of Optional Attachments
469
Blade and Outrigger
472
2-Piece Boom
477
Hydraulic Breaker, Hydraulic Crusher and Quick Coupler
482
Piping for Breaker and Crusher (Optional)
483
Secondary Relief Pressure Adjustment
484
Attachment Pedal (Hydraulic Breaker) (Optional)
485
Precautions for Breaker Operation
486
Attachment Pedal (Hydraulic Crusher) (Optional)
490
Precautions for Crusher Operation
491
Attachments
494
Allowable Weight Limits of Installed Attachment
494
Attachment Connection Parts
497
Precaution for Arm Roll-In/Bucket Roll-In Combined Operation
499
Change Hydraulic Oil and Replace Full-Flow Filter Element
500
Index
501
Legal Provisions
507
Authorized Representative
507

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Hitachi ZAXIS 140W-5B Operator's Manual (512 pages)

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