Hitachi ZAXIS 140W-3 Manuals

Manuals and User Guides for Hitachi ZAXIS 140W-3. We have 1 Hitachi ZAXIS 140W-3 manual available for free PDF download: Technical Manual

Hitachi ZAXIS 140W-3 Technical Manual

Hitachi ZAXIS 140W-3 Technical Manual (618 pages)

Wheeled Excavator, Troubleshooting

Brand: Hitachi | Category: Excavators | Size: 5 MB

Table of Contents

Section 4 Operational Performance Test

37
- Recognize Safety Information
  5
- Understand Signal Words
  5
- Follow Safety Instructions
  6
- Prepare for Emergencies
  7
- Wear Protective Clothing
  7
- Protect against Noise
  7
- Inspect Machine
  8
- General Precautions for Cab
  8
- Use Handholds and Steps
  9
- Adjust the Operator's Seat
  9
- Ensure Safety before Rising from or Leav- Ing Operator's Seat
  9
- Fasten Your Seat Belt
  10
- Move and Operate Machine Safely
  10
- Handle Starting Aids Safely
  10
- Keep Riders off Machine
  11
- Jump Starting
  11
- Operate Only from Operator's Seat
  11
- Precautions for Operations
  12
- Investigate Job Site Beforehand
  13
- Equipment of Head Guard, Rops, Fops
  14
- Provide Signals for Jobs Involving Mul- Tiple Numbers of Machines
  14
- Confirm Direction of Machine to be Driven
  14
- Drive Machine Safely
  15
- Avoid Injury from Rollaway Accidents
  15
- Avoid Injury from Back-Over and Swing Accidents
  16
- Keep Person Clear from Working Area
  17
- Never Position Bucket over Anyone
  17
- Avoid Undercutting
  17
- Avoid Tipping
  18
- Never Undercut a High Bank
  18
- Dig with Caution
  19
- Operate with Caution
  19
- Object Handling
  20
- Precautions for Lightening
  20
- Avoid Power Lines
  20
- Protect against Flying Debris
  21
- Park Machine Safely
  21
- Handle Fluids Safely−Avoid Fires
  21
- Transport Safely
  22
- Practice Safe Maintenance
  23
- Warn Others of Service Work
  24
- Support Machine Properly
  24
- Stay Clear of Moving Parts
  24
- Prevent Parts from Flying
  25
- Store Attachments Safely
  25
- Prevent Burns
  26
- Replace Rubber Hoses Periodically
  26
- Avoid High-Pressure Fluids
  27
- Prevent Fires
  28
- Precautions for Welding and Grinding
  29
- Beware of Exhaust Fumes
  29
- Evacuating in Case of Fire
  29
- Avoid Heating Near Pressurized Fluid Lines
  30
- Flammable Fluids
  30
- Remove Paint before Welding or Heating
  30
- Beware of Asbestos Dust
  31
- Prevent Battery Explosions
  31
- Service Air Conditioning System Safely
  31
- Handle Chemical Products Safely
  32
- Dispose of Waste Properly
  32
- Group 1 Introduction
  35
  - Table of Contents
    37
- Operational Performance Tests
  39
- Preparation for Performance Tests
  40
- Group 2 Standard
  41
- Performance Standard
  44
- Main Pump P-Q Diagram
  46
- Sensor Activating Range
  48
- Engine Speed
  49
- Engine Compression Pressure
  52
- Valve Clearance
  54
- Lubricant Consumption
  57
- Travel Speed
  59
- Service Brake Function
  61
- Swing Speed
  63
- Swing Function Drift Check
  64
- Swing Motor Leakage
  66
- Maximum Swingable Slant Angle
  67
- Swing Bearing Play
  68
- Hydraulic Cylinder Cycle Time
  70
- Dig Function Drift Check
  72
- Control Lever Operating Force
  73
- Control Lever Stroke
  74
- Combined Operation of Boom Raise/Swing Function Check
  75
- Primary Pilot Pressure
  77
- Secondary Pilot Pressure
  79
- Solenoid Valve Set Pressure
  80
- Main Pump Delivery Pressure
  82
- Main Relief Set Pressure
  84
- Relief Pressure (When Relieving Swing)
  86
- Overload Relief Valve Set Pressure
  88
- Main Pump Flow Rate Measurement
  90
- Swing Motor Drainage
  100
- Steering Valve Relief Pressure
  102
- Brake Pressure (Front and Rear)
  104
- Brake Warning Set Pressure (Decrease)
  108
- Brake Warning Set Pressure (Increase)
  110
Section 5 Troubleshooting

115
- Introduction
  119
- Diagnosing Procedure
  120
- Outline
  125
- How to Use Screens
  141
- Contents of Alarms
  150
- Time Setting
  153
- (Pump 2 Flow Rate Adjustment)
  154
- Attachment Adjustment
  154
- Displaying Operating Conditions
  156
- Maintenance Settings
  158
- Work Mode (Attachment Selection)
  164
- Mail (Optional)
  168
- Meter Display Selection
  170
- Password Change (Optional)
  172
- Back Monitor Settings
  176
- Language Settings
  180
- Meter Combination Settings
  182
- Unit Settings
  184
- Service Menu (Built-In Diagnosing System) Operation
  187
- Troubleshooting
  187
- Monitoring
  190
- Controller Version
  194
- Blade/Outrigger Settings
  196
- Keyless Hour Meter
  198
- List of Monitor Unit Sitting Function
  199
- Outline
  203
- MC Monitoring List
  204
- ECM Monitoring List
  207
- Monitor Unit Monitoring List
  208
- Steering Column Monitor Monitoring List
  209
- Option Controller Monitoring List
  210
- MC Adjustment List
  212
- MC Attachment Adjustment List
  214
- ICF Adjustment Item List
  218
- Option Controller Adjustment List
  220
- Dr. ZX Operation Procedure
  222
- Outline
  225
- List of Daily Report Data
  226
- List of Frequency Distribution Data
  229
- List of Total Operating Hours
  230
- How to Download and Upload Data of ICF
  232
- Various Setup of ICF and Satellite Communication Terminal by Using Dr. ZX
  235
- List of Fault Code
  247
- Satellite Communication System
  248
- Group 5 Component Layout
  251
- Main Component Layout
  251
- Electrical Component Layout (Overview)
  256
- Electrical Component Layout (Monitors and Switches)
  258
- Electrical Component Layout (Controllers and Relays)
  261
- Engine
  263
- Pump Device
  264
- Signal Control Valve
  264
- Swing Device
  264
- 3-Spool Solenoid Valve Unit
  265
- Brake Valve
  265
- Control Valve
  265
- Solenoid Valve Unit (for Electric Lever)
  265
- Filter
  266
- Transmission Changeover Solenoid Valve
  266
- Travel Device
  266
- Travel Shockless Valve
  266
- Components in Control Valve
  268
- Pilot Port
  282
- MC Fault Code List
  286
- ECM Fault Code List
  306
- ICF Fault Code List
  330
- Monitor Unit Fault Code List
  331
- Satellite Terminal Fault Code List
  331
- Option Controller Fault Code List
  332
- Steering Column Monitor Fault Code
  350
- MC Fault Codes 11000 to 11002
  352
- MC Fault Code 11003
  353
- MC Fault Code 11004
  354
- CAN Harness Check
  355
- MC Fault Code 11100
  387
- MC Fault Code 11101
  388
- MC Fault Code 11200
  389
- MC Fault Code 11202
  390
- MC Fault Code 11203
  391
- MC Fault Code 11206
  392
- MC Fault Code 11208
  393
- MC Fault Code 11301
  394
- MC Fault Code 11302
  395
- MC Fault Code 11303
  396
- MC Fault Code 11305
  397
- MC Fault Code 11306
  398
- MC Fault Code 11307
  399
- MC Fault Code 11310
  400
- MC Fault Code 11311
  401
- MC Fault Code 11400
  402
- MC Fault Code 11401
  403
- MC Fault Code 11403
  404
- MC Fault Code 11404
  405
- MC Fault Code 11410
  406
- MC Fault Code 11422
  407
- MC Fault Code 11424
  408
- MC Fault Code 11425
  409
- MC Fault Codes 11910 to 11920
  410
- MC Fault Code 11901
  411
- ECM Fault Codes 100 to 190
  412
- ECM Fault Codes 628 to 1485
  413
- ECM Fault Codes 10001 to 10013
  414
- ICF Fault Codes 14000 to 14003
  415
- Information C/U: Intialize
  416
- Control Data: Intialize
  417
- Enter Model and Serial no
  418
- ICF Fault Codes 14006, 14008
  419
- Satellite Terminal Fault Codes 14100 to 14106
  420
- Monitor Unit Fault Code 13303
  421
- Monitor Unit Fault Code 13304
  422
- Monitor Unit Fault Codes 13306 and 13308
  423
- Monitor Unit Fault Code 13310
  424
- Monitor Unit Fault Code 13311
  425
- Pilot Shut-Off Lever Alarm
  426
- Option Controller Fault Codes 15500 to 15504
  427
- Option Controller Fault Code 15505
  428
- Option Controller Fault Code 15506
  429
- Option Controller Fault Code 15510
  430
- Option Controller Fault Code 15511
  431
- Option Controller Fault Code 15514
  432
- Option Controller Fault Code 15515
  433
- Option Controller Fault Code 15516
  434
- Option Controller Fault Code 15517
  435
- Option Controller Fault Code 15518
  436
- Option Controller Fault Code 15519
  437
- Option Controller Fault Code 15570
  438
- Option Controller Fault Code 15571
  439
- Option Controller Fault Code 15572
  440
- Option Controller Fault Code 15573
  441
- Option Controller Fault Codes 15574-3 and 15578-3
  442
- Option Controller Fault Codes 15574-4 and 15578-4
  443
- Option Controller Fault Codes 15575-3 and 15579-3
  444
- Option Controller Fault Codes 15575-4 and 15579-4
  445
- Option Controller Fault Codes 20300 to 20303
  446
- Option Controller Fault Code 15520
  447
- Option Controller Fault Code 15521
  448
- Option Controller Fault Code 15522
  449
- Option Controller Fault Code 15523
  450
- Option Controller Fault Code 15524
  451
- Option Controller Fault Code 15525
  452
- Option Controller Fault Code 15526
  453
- Option Controller Fault Code 15527
  454
- Option Controller Fault Code 15528
  455
- Option Controller Fault Code 15529
  456
- Option Controller Fault Code 15530
  457
- Option Controller Fault Codes 15565 to 15577
  458
- Steering Column Monitor Fault Code 16000
  459
- Symptoms and Related Parts
  461
- Troubleshooting B Procedure
  461
- Correlation between Trouble Symptoms and Part Failures
  482
- Engine System Troubleshooting
  498
- All Actuator System Troubleshooting
  526
  - Troubleshooting B
    528
- Front Attachment System Troubleshooting
  534
- Swing System Troubleshooting
  548
- Travel System Troubleshooting
  550
- Brake System Troubleshooting
  562
- Steering System Troubleshooting
  565
- Other System Troubleshooting
  566
- Exchange Inspection
  586
- Bleeding Air from Transmission
  590
- Bleeding Air from Brake (Axle)
  591
- Emergency Boom Lowering Procedure (Without Hose Rupture Valve)
  592
- Procedure
  592
- Precautions for Inspection and Maintenance
  595
- Instructions for Disconnecting Connectors
  597
- Fuse Inspection
  598
- Fusible Link Inspection
  600
- Battery Voltage Check
  601
- How to Check Alternator
  602
- Continuity Check
  603
- Voltage and Current Measurement
  604
- Check by False Signal
  611
- Test Harness
  612

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