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HDG M300 Wood Chip Boiler Manuals
Manuals and User Guides for HDG M300 Wood Chip Boiler. We have
1
HDG M300 Wood Chip Boiler manual available for free PDF download: Operation Manual
HDG M300 Operation Manual (176 pages)
Brand:
HDG
| Category:
Heating System
| Size: 8 MB
Table of Contents
Table of Contents
3
1 Notes on this Manual
8
Introduction
8
Structure of the Operating Manual
9
Glossary
10
2 Safety Instructions
11
Intended Use
11
Basic System Design Principles
11
Basic Principles for the Content of the Operating Manual
11
Proper and Improper Manner of Operation
11
Residual Risks
12
Warnings and Safety Symbols Used
14
Duty of Information
15
3 Mode of Operation
16
Overview
16
HDG M299/300/350/400 Front Side
17
HDG M299/300/350/400 Back Side
18
Cross Section of HDG M299/300/350/400
19
Functional Description
20
Combustion Process
20
Delivery System
21
HDG Control
21
Control Modes
22
Technical Data
23
Fuel Quality Requirements
24
Permissible Fuel
24
Wood Chips
26
Wood Pellets
27
Recommended Fuel
29
4 Planning and Installation
31
Planning the Heating System
31
Space Requirements
31
Room Height Requirements
32
Installation Dimensions
32
Minimum Clearances
33
Boiler Room
33
Fuel Storage
34
Connections
35
Chimney
35
Electrical System
37
Water
38
Water-Side Connections for HDG M299/300/350/400
40
Sensors and Connections of the HDG M299/300/350/400
41
Hydraulic Connection of Combustion Unit to Heat Exchanger
43
Scope of Delivery
44
Installing the Heating System
44
Requirements
44
Installing the Boiler
46
Installing the Central Ash Removal System
48
Installing the Feeding System
48
Installing the Housing of the Flue Gas Fan
51
Installing the Cladding
52
Installing Ash Containers
65
Fitting the Accumulator Sensors
66
Installing the EMD-C 215 Exclusiv Control Cabinet
66
Connecting the Chimney
66
Delivery System
66
General Information
66
Vacuum Pressure Control
67
Electrical System
67
Water
67
Thermal Safety Device
68
Hydraulic System
70
5 Commissioning the System
71
Requirements
71
Procedure
72
Switching on the Heating System
72
Setting the Display Language
72
Checking the Actuators in Manual Operation
73
Filling the Transfer Station of the Central Ash Removal System
74
Filling the Fuel Storage
75
Adapting Parameters
76
6 Using the Heating System
77
Overview of the Controls and Display Components
77
Main Switch
77
Emergency Stop
77
Additional Controls
77
Control Cabinet Model EMD-C 215 Exclusiv
78
Control Unit for HDG Control
79
Switching on the Heating System
80
Switching off the Heating System
81
Operating Statuses
81
Calling up Information, Selecting and Modifying Parameters
83
ON/OFF Menu
85
Procedure
85
Setting the Base Load / Peak Load Boiler
85
Setting Operating Times
86
Setting the Control, Boiler Activation and Lambda Stop
87
Modifying Fan Settings
89
Adjusting the Ash Removal Setting
89
Changing the Cleaning System Setting
90
Modifying the Extraction Setting
90
Modifying the Walking Floor Setting
91
C/QUANTITY Menu
91
Procedure
91
Defining the Switch On/Off Times for the Boiler
92
Integrating the Peak Load Boiler
93
Setting the Boiler and Return Temperature
93
Pressure in the Combustion Chamber
94
Setting Combustion Chamber Temperature 2 and Viewing Flue
94
Gas Temperature
94
Selecting a Fuel Type
94
Fixed Value - Setting the Fuel and Air Quantity
95
Setting the Return Pump
96
Setting the Return Mixer
96
Other Parameters
96
TIME Menu
96
Procedure
96
Setting the Filling, Ignition and Fan Activation
97
Setting Pre-Air, Heating up and Burning out
97
Setting the Grate Times
98
Setting Grate Ash Removal Augers and Ascending Auger Times
98
Cleaning System
99
Setting Main Cleaning
99
Stoker Auger Delay
100
Setting Pause Intervals and Running Time for Delivery
100
Setting the Agitator
100
Setting the Walking Floor Delivery System
101
Setting the Day, Date and Time
101
MANUAL Menu
102
Procedure
102
Combustion Air and Ignition Fan
102
Primary and Secondary Air Flaps
103
Central Ash Removal, Grate Ash Removal Auger and Grate Drive
103
Heat Exchanger Ash Removal Auger and Cleaning System
103
Return Pump, Return Mixer and Intermediate Pump
103
Feed System, Rotary Wheel and Material Conveying Auger
104
Feed System, Auger Trough 2 and Dosage
104
Material Conveying Auger and Agitator
105
Moving Floor - Transverse Auger
105
Moving Floor - Hydraulic System
106
SERVICE Menu
106
Procedure
106
Chimney Sweep Test
107
Operating Hours Counter
108
Service Messages 1 - Setting Reminder Time
109
Service Messages 2 - Setting Reminder Time
109
Service Messages 3 - Setting Reminder Time
110
Setting the Boiler Overheating Temperature or Hysteresis, Minimum Return Temperature and Combustion Chamber Stop Temperature
111
Setting Reverse Feeding and Ignition Temperature
112
Lag Time or Lead Time Parameters
112
Fuel Quantity 1St Modifying Filling and Air Start Setting
113
Ignition Fan
113
Setting Vacuum Pressure Controller
114
Calibrating the Lambda Sensor
114
Chimney Sweep Test
115
Peak Load Boiler Monitoring
116
Flue Gas Temperature
116
Setting Interface RS485
117
Setting Modbus RTU - Web Server
117
Setting Modbus RTU - DDC
118
Setting Profibus DP- DDC
118
Entering Passwords
119
Resetting Parameters to the Factory Default
119
Setting Output Control
120
Entering Fuel and Temperature Settings
121
Entering the Primary Air Setting
121
Setting Preset Values for Primary Air Flaps
122
Entering the Residual Oxygen Setting
122
Entering the Secondary Air Setting
123
Setting Preset Values for Secondary Air Flaps
123
Adapting the Fuel Quantity/O2
124
Setting Vacuum Pressure Control Values
124
Setting Air Flap Delay
125
INFO Menu
125
Maintenance Function
126
Filling the Fuel Storage
127
Requirements
127
Procedure for Filling with Wood Chips
127
Procedure for Filling with Pellets
128
Performing the Chimney Sweep Test
128
Before the Test
128
During the Test
129
7 Cleaning and Servicing the Heating System
131
Cleaning and Maintenance Schedule
131
Procedure
132
Maintenance Function
132
Generally Applicable Safety Instructions
133
Cleaning Tools
134
Removing the Cladding
135
Lubricating the Feeding System
136
Cleaning the Stepping Grate
137
Cleaning the Combustion Chamber
138
Checking and Emptying the Ash Container
140
Cleaning the Cleaning Shaft
142
Cleaning the Vacuum Pressure Pipe for the Pressure Switches
144
Cleaning the Vacuum Pressure Pipe for the Differential
145
Pressure Transmitters
145
Cleaning the Control Unit
146
Checking the Drive Chains
146
Cleaning the Ignition Fan
149
Cleaning and Calibrating the Lambda Sensor
150
Cleaning the Flue Gas Temperature Sensor
151
Cleaning the Flue Gas Pipe
152
Cleaning the Pressure Equalisation Hose
153
Cleaning Fly Ash Section
154
Inspecting the Fuel Storage
155
8 Troubleshooting
156
Procedure
156
Possible Faults
156
9 Notes on Dismantling and Disposal
166
Dismantling
166
Disposal
167
10 Warranty
168
Scope
168
Conditions
168
Warranty Exclusions
168
11 Appendix
169
12 Index
170
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