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IT 1002
User Manuals: HBS IT 1002 ARC Stud Welder
Manuals and User Guides for HBS IT 1002 ARC Stud Welder. We have
3
HBS IT 1002 ARC Stud Welder manuals available for free PDF download: Operating Manual
HBS IT 1002 Operating Manual (94 pages)
Power Unit
Brand:
HBS
| Category:
Welding System
| Size: 1 MB
Table of Contents
Table of Contents
5
1 General
9
Guide to this Operating Manual
10
Safety Symbols
11
General Safety Instructions
12
Intended Use
12
Transportation, Packaging, Storage
13
Accompanying Documents
13
Markings
14
2 Delivery
15
3 Starting-Up
16
Requirements of Workplace
16
Connecting the Power Unit to the Primary Power Supply
17
Connecting the Welding Gun to the Power Unit
18
Ground Connection
19
Shielding Gas Connection
20
Compressed Air Connection for Automatic Stud Feeding
21
Change Working Place
21
4 Function
22
Components of the Power Unit
22
Power Unit
22
Control Unit
23
Keyboard and Display
23
5 Stud Welding Procedure
24
Safety Instructions
24
Functional Principle of Stud Welding
27
Drawn-Arc Stud Welding with Ceramic Ferrule
29
Drawn-Arc Stud Welding with Shielding Gas
30
Short-Cycle Drawn-Arc Stud Welding with Shielding Gas
31
Drawn-Arc Capacitor-Discharge Stud Welding
31
Welding Preparation
32
High-Strength Welds
32
Determination of Welding Parameters
32
Switching on the Power Unit
34
Adjusting the Welding Time
36
Adjusting the Welding Current
37
Adjusting the Gas Pre-Flow Time
37
Library Mode
37
Electrode Mode
38
Adjusting the Stud Feeding Time (Blow Time)
38
Adjusting the Controls
38
Welding Procedure
43
Automatic Welding Mode
44
External Welding Start
45
Charging Supervision (Ready)
46
Contact
46
RS-232 Interface
47
Ok/Err
47
Checking the Quality of the Weld
48
Visual Inspection
48
Bending Test
49
Arc Blow Effect
51
Malfunctions and Corrective Actions
52
Welding Elements
53
6 Switching off the Power Unit
56
Temporary Switching off
56
Disposal
56
7 Care and Maintenance
57
Safety Instructions
57
Regular Maintenance Operations
57
Tools to be Used
57
Open the Power Unit
58
8 Appendix
59
Technical Data
59
Spare Parts
60
Circuit Diagram
74
Transmission of Recognized Data with Microsoft® Hyper Terminal
75
Environmentally Admissible Disposal
80
Glossary
81
Regulations and Standards
82
Further Instructions
84
Guarantee Clauses
85
Confirmation
86
Feedback
87
Service & Support
88
Index
89
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HBS IT 1002 Operating Manual (76 pages)
Power Unit Ceramic/Gas Version
Brand:
HBS
| Category:
Portable Generator
| Size: 0 MB
Table of Contents
Table of Contents
5
General
9
Guide to this Operating Manual
10
Safety Symbols
11
General Safety Instructions
12
Intended Use
12
Transportation, Packaging, Storage
13
Accompanying Documents
13
Markings
14
Delivery
15
Starting-Up
16
Requirements of Workplace
16
Connecting the Power Unit to the Primary Power Supply
17
Connecting the Welding Gun to the Power Unit
18
Ground Connection
19
Shielding Gas Connection
20
Change Working Place
20
Function
21
Components of the Power Unit
21
Power Unit
21
Control Unit
22
Keyboard and Display
22
Stud Welding Procedure
23
Safety Instructions
23
Functional Principle of Stud Welding
26
Drawn-Arc Stud Welding with Ceramic Ferrule
28
Drawn-Arc Stud Welding with Shielding Gas
29
Short-Cycle Drawn-Arc Stud Welding with Shielding Gas
30
Drawn-Arc Capacitor-Discharge Stud Welding
30
Welding Preparation
31
High-Strength Welds
31
Determination of Welding Parameters
31
Switching on the Power Unit
33
Adjusting the Welding Time
35
Adjusting the Welding Current
35
Adjusting the Gas Pre-Flow Time
35
Library Mode
36
Electrode Mode
36
Welding Procedure
37
Checking the Quality of the Weld
38
Visual Inspection
38
Bending Test
39
Arc Blow Effect
41
Malfunctions and Corrective Actions
42
Welding Elements
43
Switching off the Power Unit
46
Temporary Switching off
46
Disposal
46
Care and Maintenance
47
Safety Instructions
47
Regular Maintenance Operations
47
Tools to be Used
47
Open the Power Unit
48
Appendix
49
Technical Data
49
Spare Parts
50
Electrical Circuit Diagram
62
Environmentally Admissible Disposal
63
Glossary
64
Regulations and Standards
65
Further Instructions
67
Guarantee Clauses
68
Confirmation
69
Feedback
70
Service & Support
71
Index
72
HBS IT 1002 Operating Manual (72 pages)
Stud Welding Unit Ceramic/Gas Version
Brand:
HBS
| Category:
Welding System
| Size: 1 MB
Table of Contents
Table of Contents
4
1 Important Safety Precautions
6
2 Symbols and Terms Used
9
3 Scope of Supply
12
4 Accessories
12
5 Technical Data
13
6 Intended Use
14
7 Warranty
15
8 Components of the Stud Welding Unit
16
Main Assemblies
16
Control Panel and Display
18
9 Welding Process
20
Drawn-Arc Stud Welding
20
MARC - Welding with Magnetically Positioned Light Arc
26
10 Preparing Workplace and Welding Process
30
Preparing Surfaces
31
Checking the Stud Welding Gun
32
11 Connection
33
Connecting the Welding Gun to the Stud Welding Unit
34
Connecting the Ground Cable
35
Shielding Gas Connection
36
Connecting the Cooling Unit
37
Connecting the Stud Welding Unit to the Mains Supply
37
12 Welding
38
Switching on the Stud Welding Unit
38
Determining the Welding Time and the Welding Current
39
Checking Shielding Gas Flow Rate
45
Possible Settings
46
Setting the Welding Parameters
46
Adjusting the Welding Time
46
Adjusting the Welding Current
46
Adjusting the Gas Pre-Flow Time
47
Library Mode
48
Electrode Mode
48
Performing the Welding Process
49
13 Checking the Quality of the Weld
53
Quality Check - Drawn-Arc Stud Welding
53
Carrying out Visual Inspection
53
Carrying out Bending Test
55
Quality Check - MARC Welding Procedure
57
Carrying out Visual Inspection
57
Performing Torque Test
58
Welding Seam Errors During MARC Welding Procedure
59
Optimisation of Welding Parameters
59
Blowing Effect and Remedies
60
14 Troubleshooting
61
15 Shutting down
63
16 Maintenance and Care
64
Cleaning
64
Inspection and Tests
65
17 Storage
66
18 Disposal
66
EC Declaration of Conformity
67
Service & Support
68
Index
69
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