Harsco MARK IV Manuals

Harsco MARK IV Manuals

Manuals and User Guides for Harsco MARK IV. We have 1 Harsco MARK IV manual available for free PDF download: Operation And Service Manual

Harsco MARK IV Operation And Service Manual

Harsco MARK IV Operation And Service Manual (150 pages)

PRODUCTION / SWITCH TAMPER

Brand: Harsco | Category: Industrial Equipment | Size: 25 MB

Table of Contents

Bulletin 5082505 Information Revised 10 - 2020 Section 1 - Safety / General Information 1

7
- Table of Contents
  7
- Operator and Maintenance Personnel Information
  8
- Safety Information
  8
- Hazard Seriousness
  8
- Section 1 - Safety / General Information
  8
- Safety Information
  9
- Energy Control Procedure
  16
- Description
  18
- Orientation
  18
- Identification
  19
- Serial Numbers
  20
- Serial Number - Machine
  20
- Serial Number - Engine
  20
- Specifications
  21
- General
  22
- Cab
  22
- Performance
  22
- Engine
  23
- Drive Train
  23
- Brake System
  23
- Air System
  24
- Tamping System
  25
- Clamping System
  25
- Leveling System
  25
- Lining System
  25
- Tie Finding System
  25
- Frame and Suspension
  25
Section 2

33
- Section 2.1 - Operation
  
  34
  - Controls / Locks Locations
    38
    
    Travel Locks Locations
    38
  - Controls - Exterior
    42
    
    DEF Purge Cycle Indicator - Earlier Models Only
    44
    
    Air Coupler Option
    44
    
    Air System Vent / Drain Cable
    44
    
    Fuel Tank Gauge
    47
    
    Hydraulic Reservoir Fill Pump Option
    47
    
    Hydraulic Reservoir Fill Pump Switch Option
    47
    
    Buggy Lift Lock Pin
    50
    
    Buggy Lift Valve
    50
    
    Buggy Lift Emergency Pump Switch
    50
    
    Buggy Lock Valves 1 - 2 - 3 - 4- 5
    50
    
    Buggy Latch Cable
    50
    
    Video Camera Option
    51
    
    Engine Electronic Control Module (ECM)
    52
    
    Engine Diagnostic Connector
    52
    
    Engine Diesel Exhaust Fluid (DEF) Doser Module
    52
    
    Engine Coolant Valves
    52
    
    Engine Coolant Booster Pump
    52
    
    Tow Bar Option
    55
    
    Removable Vise Option
    56
    
    Rear Platform Storage Compartments Option
    57
    
    Lining Bar / Oil Storage Option
    57
  - Cab Layout
    58
  - Control Panel - Left
    58
    
    Ignition Switch
    60
    
    Engine Diagnostic Gauge
    61
    
    Jupiter on Switch
    61
    
    Work Light Switch
    62
    
    Perimeter Light Switch Option
    62
    
    Windshield Wiper Switch - Front
    62
    
    Windshield Wiper Switch - Rear
    62
    
    Windshield Wiper Switch - Lower Right Front Option
    62
    
    Windshield Wiper Switch - Lower Left Front Option
    62
    
    Emergency Pump Switch Option
    62
    
    Arctic Fox Heater Switch Option
    62
    
    Switch Plugs
    63
    
    Video Monitor Option
    63
    
    Panel Latch
    63
    
    Jupiter JAM (Jupiter Application Master)
    63
    
    Jupiter J42 Board
    63
  - Control Panel - Center
    64
    
    Jupiter Monitor
    64
    
    Jupiter Keyboard
    64
    
    Surfacing Indicator - Left
    64
    
    Surfacing Indicator - Right
    64
    
    Panel Latch
    66
    
    Power Inverter - Monitor / Printer Option
    66
    
    Power Inverter - Radio Option
    66
    
    Satellite Radio Option
    66
  - Operator Seat
    68
    
    Seat Swivel Lock Cable / Latch
    68
    
    Foot Rest
    68
    
    Travel / Cycle Foot Switch
    68
    
    Operator Armrest Controls - Left
    69
    
    Operator Armrest Controls - Right
    69
  - Operator Armrest Controls - Left
    71
    
    Combo Clamp Slew Switch - Left - Work Mode
    72
    
    Wizard Switch - Left - Work Mode
    72
    
    Horn Switch
    72
    
    Seat Height Switch
    73
    
    Operator Keypad Controls - Left
    73
    
    Engine Rev up Key
    74
    
    Engine Rev down Key
    74
    
    Neutral Key
    74
    
    Forward Travel Key - Travel Mode
    74
    
    Reverse Travel Key - Travel Mode
    74
    
    Gear Select Key
    74
    
    Travel / Work Mode Key
    74
    
    Combo Clamp Lock Key - Work Mode
    76
    
    Auto Jack on Key - Work Mode
    76
    
    Auto Jack Release Key - Work Mode
    76
    
    Combo Clamp Manual Line Key - Left - Work Mode
    76
    
    Combo Clamp Manual Line Key - Right - Work Mode
    76
    
    Workhead Lock Key
    77
    
    Workhead Vibrator Key - Left Outer - Work Mode
    77
    
    Workhead Vibrator Key - Left Inner - Work Mode
    77
    
    Workhead Vibrator Key - Right Inner - Work Mode
    77
    
    Workhead Vibrator Key - Right Outer - Work Mode
    77
    
    Switch Mode Key - Work Mode
    77
    
    Auto Tamp Key - Work Mode
    77
    
    Tie Finder Key Option - Work Mode
    77
  - Operator Armrest Controls - Right
    78
    
    Parking Brake Valve
    78
    
    Workhead Joystick - Right - Work Mode
    78
    
    Combo Clamp Joystick - Right - Work Mode
    78
    
    Combo Clamp Slew Switch - Right - Work Mode
    80
    
    Wizard Switch - Right - Work Mode
    80
    
    Travel / Cycle Joystick - Work Mode
    81
    
    Emergency Stop Switch
    81
    
    Operator Keypad Controls - Right
    81
- Section 2.1 - Operation
  
  84
  - Operator Keypad Controls - Right
    84
    
    Enter (Accept) Key
    84
    
    Alarm Key
    84
    
    Escape Key
    84
    
    Plus Key
    84
    
    Minus Key
    84
    
    Arrow up Key
    85
    
    Arrow down Key
    85
    
    Arrow Left Key
    85
    
    Arrow Right Key
    85
    
    Arrow Curved Left Key
    86
    
    Arrow Curved Right Key
    86
    
    Expanded Track View Key
    87
    
    Expanded Track View Page up Key
    87
    
    Expanded Track View Page down Key
    87
  - Cab Air Conditioner / Pressurizer Controls
    89
    
    Storage Compartment
    91
    
    Cab Fans
    93
    
    Cab Tool Box Option
    93
Section 3

101
- Jupiter II Control System
  106
  - Jupiter System Introduction
    106
  - Comprehensive Diagnostics
    106
  - Simplified Electrical System
    107
  - Improved Reliability
    107
  - Scalable Platform
    107
  - Jupiter System Network
    108
  - Jupiter System Description
    109
  - Jupiter Diagnostics Overview
    110
  - Pulse Width Modulation (PWM)
    110
- Touch Screen Operation
  111
- Main Screens
  114
  - Travel Screen
    114
  - Work Screen
    115
  - Expanded Track View Screen
    116
- Information Panel
  117
- Alarm Panel Navigation
  118
- Alarm Panel
  119
  - Expanded Alarm Panel
    120
    
    Set Clock Panel
    121
- Engine Status Panel
  125
- Mode Select Panel Navigation
  126
- Mode Select Panel
  129
  - F1 Travel Mode Button / Panel
    129
  - F2 Work Mode Button
    129
  - F3 Pump Control Pressure Button / Panel
    131
    
    F1 Pump Pressure Calibration Button / Panel
    133
    
    F2 Pump Pressure Button
    134
    
    F3 Pump Static Test Pressure Button
    135
- Gear Select Panel
  137
- Machine Status Panel
  139
- Gearbox Shift Indicators
  142
- Superelevation / Crosslevel Panel
  146

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