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HI 6600-PB
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Hardy Process Solutions HI 6600-PB manual available for free PDF download: User Manual
Hardy Process Solutions HI 6600-PB User Manual (137 pages)
HI 6600 Series Modular Sensor System
Brand:
Hardy Process Solutions
| Category:
Accessories
| Size: 7.71 MB
Table of Contents
Table of Contents
3
Chapter 1
8
HI 6600 Series Overview
8
Introduction to the HI 6600 Modular Sensor System
8
Typical Applications
10
HI 6600 Series Model Numbers
10
Chapter 2
11
Specifications and Features
11
Basic Specifications
11
HI 6610 Weight Processing Module (WPM)
11
Hardy Gateway Module (HI 6600)
12
Network Connectivity
12
Optional HI 6110 Front Panel Display
13
Environmental Requirements
13
Approvals
13
Network Certifications
13
Features and Capabilities
13
Hardy Process Toolbox
13
C2 ® Calibration
13
Integrated Technician
14
Waversaver
14
Power Requirements for Configuring Your Modular Sensor System over Distance
14
Chapter 3
18
HI 6600 Hardware Installation
18
Safety
18
General Precautions
18
Unpacking
18
Tool List
19
Installing the HI 6610 Modules
19
Overview of the HI 6600 Hardware
20
Installation
21
Cabling the Units Together
22
DC Power Input
23
Connecting Sensors
24
Installing the Optional Display
25
Blind Unit (no Display)
25
Optional Remote Display Mount
25
Mounting the Optional Front Panel Display
26
Making Longer Display Interface Cables
28
Chapter 4
29
Instrument Configuration
29
Using the Webserver
30
Using the HI 6110 Front Panel Display
31
Mode Button
32
Channel Identification
33
System Discovery
33
Instrument ID
34
Channel Identification
34
Deleting Channels
35
Replace Channel
35
Saving and Restoring Configuration Data Using the USB Port
36
Suggested Minimum Steps When Setting up the Instrument for the First Time
36
Setup Parameter Menus
37
Capacity Parameter
37
Decimal Point Parameter
37
Graduation Size Parameter
38
Instrument ID
38
Motion Tolerance Parameter
38
Operator ID Parameter
38
Unit (of Measure) Parameter
38
Filter Parameter Menu
39
Numaverages Parameter
39
WAVERSAVER® Parameter
39
Calibration
40
Pre-Calibration Procedures
40
Electrical Check Procedures
41
Load Cell/Point Input/Output Measurements
41
Load Check
42
C2 & Ecal Electronic Calibration
42
C2 and Ecal Calibration Commands and Parameters
42
Sensitivity Parameter
42
Ref Weight Parameter
42
Cal Tolerance Parameter
43
Gravitation Correction
43
C2 Calibration Process
45
Hard Calibration
46
Hard Cal Commands and Parameters
46
Cal lo Weight Parameter
46
Cal Tolerance Parameter
46
Do Cal lo Command
46
Do Cal Hi Command
46
Span Weight Parameter
47
Chapter 5
48
Instrument Operation
48
Operations
48
Tare Parameters and Commands
48
Tare Amount
48
Tare Offset
49
Tare Command
49
Zero Parameters and Commands
49
Zero Tolerance
49
Zero Amount
50
Zero Command
50
Auto Mode
50
Count Operations
51
Determining Piece Count
51
Chapter 6
52
Network Communications
52
Maximum Number of Channels Supported for PLC Communication Formats
53
LAN Connection
53
IP Address
54
Enable DHCP
54
Mask Address Parameter
54
Gateway Address Parameter
54
DNS Server Parameter
55
Fixed IP Configuration
55
Direct Connect Hardware
55
Windows PC Configuration: Windows 2000
56
Windows XP
56
Windows 7
56
Direct Connect Configuration - HI 6600 HGM
57
Ethernet/Ip
57
Ethernet/Ip Commands and Parameters
58
The Ethernet/Ip Diagnostics Screen
58
Ethernet UDP Parameters
60
Hardy Port
60
Modbus TCP
60
Modbus TCP Commands and Parameters
60
Installing the Hardy Modbus-Link Test Package
62
Configuring MODBUS TCP
62
Profibus-DP
67
Profibus Configuration
67
Initialization Process
68
Profibus-DP .GSD File
69
Pre-Initialization Procedures
69
Modbus-RTU (over RS-485)
74
Modbus-RTU Commands and Parameters
74
Slave Address Parameter
74
Baud Rate Parameter
74
Parity Parameter
75
Modbus Setup
76
Modbus Functions
76
USB Memory Stick
77
Restore Command
78
Chapter 7
79
Security
79
Optional HI 6110 Display Security Options
79
The Display Lock
80
The Keypad Lock
83
The Configuration Lock
84
The Read Only, Security & Calibration Locks
86
Modifying the Calibration Parameters
88
Modifying the Read Only Parameters
88
Chapter 8
89
Troubleshooting
89
Assembly Notes, Warnings & Cautions
89
Updating Instrument Firmware
90
Information Page
90
Indicator Lights Summary
91
Common Error Messages
92
Diagnostics
92
Trouble Shooting Using Integrated Technician (IT ® )
92
Stability Test ALL
93
PASS/FAIL and Stability Test
93
Waversaver Test
93
Weight and Voltage ALL
93
RTZ (Return to Zero) Test
94
IT Test
94
General Troubleshooting Flow Chart Index
96
A - Electrical and Mechanical Review
97
A1. Checking for Unstable Components in a Weighing System
98
Guidelines for Electrical, Mechanical or Configuration Issues
99
B1 - Guidelines to Verify Electrical Installation
100
B2 - Guidelines to Verify Mechanical Installation
101
B3 - Verify Configuration/Filter Settings to Improve Stability
102
C - Integrated Technician and Stability Test Overview
103
E Non-Return to Zero (System with IT Summing Card.)
104
Verify Individual Load Sensor Millivolt Output Readings
105
G- Calibration Errors During Calibration
106
Mechanical Installation
107
J- Electrical Inspection
108
K - Installation Check Points
109
Weight Processor's Optional Front Display Blank or Locked
110
Tests and Diagnostics
111
Diagnostic Testing from the Optional Front Panel
111
Parameters
112
System and Load Cell Tests
113
Overview of Typical Load Cell System
113
Integrated Technician
114
Stability Test
114
Running the Stability Test from the Web Interface
115
Running the Stability Test from the Optional Front Panel
115
Weight and Voltage Tests
116
Weight and Voltage Test from the Web Interface
116
Running the IT Test from the Optional Front Panel
116
Integrated Technician Test for the HI 6600 over Communications
117
Communications I/O Table
121
I/O Tables for Communications to Plcs
121
Appendix A
121
OUTPUT Table Description
122
Portion of the OUTPUT Table Used for the Hardy Gateway Module (HGM)
122
Portion of the OUTPUT Table Used for Weigh Processing Modules (Wpms)
122
INPUT Table Description
122
Portion of the INPUT Table Used for the Hardy Gateway Module (HGM)
122
Portion of the INPUT Table Used for Weigh Processing Modules (Wpms)
123
Hardy Command Numbers
124
Default Parameter Ids and Values
126
Default Parameters and Values Table
126
Appendix B
126
Drawings & Templates
129
II Diagrams
129
Appendix C
129
Image of HI 6600 Hardy Gateway Module II Diagram
130
Image of HI 6610 Weight Processing Module II Diagram
131
Optional HI 6110 Display Panel Mounting Template
132
Spare Parts
133
Spare Parts Table
133
Appendix D
133
Wiring Junction Boxes or Summing Cards
134
Connecting to Hardy Junction Boxes or Summing Cards
134
Appendix E
134
HI 6010 Summing Box Diagram
135
HI 6020 Summing Box Diagram
136
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