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Hainbuch SPANNTOP Manuals
Manuals and User Guides for Hainbuch SPANNTOP. We have
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Hainbuch SPANNTOP manual available for free PDF download: Operating Instructions Manual
Hainbuch SPANNTOP Operating Instructions Manual (120 pages)
Brand:
Hainbuch
| Category:
Industrial Equipment
| Size: 4 MB
Table of Contents
Table of Contents
3
1 General
7
Information about this Manual
7
Key to Symbols
7
Definition of Terms
8
Release Setting
8
Complete Clamping Reserve
8
Limitation of Liability
9
Copyright
9
Scope of Delivery
9
Spare Parts and Accessories
10
Warranty Terms
10
2 Safety
11
Responsibility of the Operator
11
Personnel Requirements
12
Intended Use
14
Personal Protective Equipment
15
Particular Hazards
17
CFRP Products
18
Other Safety Instructions
18
Screws
20
Functionality
21
Environmental Protection
21
3 Technical Data
22
General Information
22
Performance Values
22
Balancing Quality
23
Speed
23
Clamping Force Diagram
24
Size 125
24
Size 160
25
Operating Conditions
25
Type Designation
25
4 Layout and Function
26
Overview and Brief Description
26
Accessories Required
27
Spindle Flange
27
Drawtube Adapter
27
Clamping Head
27
Workpiece End-Stop
27
Optional Accessories
27
MANDO Adapt
27
Special Aids
28
Pneumatic Changing Fixture
28
Assembly Key
28
5 Use and Limits of Use
29
Use
29
Limits of Use
29
Nomenclature
29
Nomenclature Application Limits
31
Maximum Workpiece Mass
31
First Limit [Workpiece Length]
32
Second Limit [Workpiece Mass]
32
Third Limit [Clamping Length]
33
Fourth Limit [Forces]
33
Scatter Widths of Clamping Force
35
Contact Forms / Scenarios
36
Contact Factor
36
Specific Cutting Forces
37
Friction Coefficient for Steel Workpieces
39
Maximum Permitted Tailstock Force
42
Maximum Permitted Cutting Force
43
Maximum Permitted Transverse Force
44
Maximum Permitted Torque Due to Transverse Force
45
Sample Calculation
46
6 Transport, Packaging, Storage
50
Safety, Transport, Packaging, Storage
50
Symbols on the Packaging
51
Transport Inspection
51
Unpacking and Internal Transportation
52
Packaging
52
Storage
53
Preservation
53
Return to Storage
53
7 Installation
54
Installation Safety
54
Preliminary Remarks
56
Screw Tightening Torques
56
Screw Tightening Torques, Metric Control Threads
57
Screw Tightening Torques for Aluminum Components
57
Preparation of the Machine for Installation
58
Installation of the Product
59
Compatibility Check
59
Preparation of the Product
60
Installation of the Drawtube Adapter
62
Installation of a Spindle Flange that Cannot be Aligned
63
Installation of a Spindle Flange that Can be Aligned
65
Installation of the Functional Unit of an Alignable Clamping Device
67
Installation of the Functional Unit of a Non-Alignable Clamping Device
70
Installation of the Clamping Element
74
Installation of the Changing Parts
76
Installation of the Variant, Screwed Directly
77
Installation of the Variant X-Times with Axial Screw Connection
77
Installation of the Variant X-Times with Bayonet Axial Screw Connection
79
Installation of the Central Variant with Axial Screw Connection
80
Installation of the Radially Clamped Variant
82
Aligning the Clamping Device with the Test Specimen
84
8 Commissioning
85
Commissioning Safety
85
Checking the Total Stroke
87
Tests
88
Workpiece
89
Procedure after a Collision
89
9 Activities after End of Production
90
10 Removal
91
Safe Removal
91
Preparing the Machine for Removal
93
Removal of the Changing Parts
93
Removal of the Variant with Direct Screw Connection
94
Removal of the Variant X-Times with Axial Screw Connection
95
Removal of the Variant X-Times with Axial Screw Connection Bayonet
96
Removal of the Central Variant with Axial Screw Connection
97
Removal of the Radially Clamped Variant
98
Removal of the Clamping Element
99
Removal of the Product
101
Removal of the Functional Unit
101
Removal of the Spindle Flange
104
Removal of the Drawtube Adapter
105
11 Maintenance
106
Maintenance Safety
106
Maintenance Schedule
106
Cleaning
108
Visual Inspection
110
Lubricating the Product
110
Use of Lubricants
112
12 Disposal
113
13 Faults
114
Procedure with Faults
114
Fault Table
115
Commissioning after a Fault Has Been Remedied
116
14 Annex
117
Contact
117
Manufacturer Certification
117
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