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GUDEL SR manual available for free PDF download: User Manual
GUDEL SR User Manual (114 pages)
Planetary Gear
Brand:
GUDEL
| Category:
Engine
| Size: 2 MB
Table of Contents
Table of Contents
5
Table -1 Revision History
3
Table of Contents
5
Introduction
6
Safety
6
Personnel Qualifications
8
General
11
Further Applicable Documentation
11
Purpose of the Document
11
Explanation of Symbols/Abbreviations
12
Table 1-1 Explanation of Symbols/Abbreviations
12
Safety
13
General
13
Product Safety
13
Personnel Qualifications
14
Operating Companies
14
Fitters
15
Technicians
15
Maintenance Technicians
16
Service Technicians
16
Disposal Specialists
16
Disregarding Safety Regulations
17
Installation Instructions
18
Manual
19
Symbol
20
Components
21
Fig. 2 -1 Danger Label "Hot Surfaces
21
Fig. 2 -2 Danger Label "Heavy Components
21
Danger Label "Hot Surfaces
21
Hazard Symbols in the
21
Product
21
Fundamentals of Safety
22
Product-Specific Hazards
22
Separating Protective Equipment, Monitoring
22
Equipment
22
(Msds)
24
Intended Use
25
Definition
26
Fig. 3 -1 Güdel Planetary Gearbox: Identifying Lubricant Quantity
26
Table 3-1 Güdel Planetary Gearbox: Number of Stages
26
Table 3-2 Güdel Planetary Gearbox: Lubricant Quantity [Cm3]
27
Table 3-3 Temperature Ranges
28
Technical Data
28
Fig. 4 -1 Güdel Planetary Gear Design
29
Structure
29
Fig. 5 -1 Attaching Slings
32
Fig. 5 -2 Packaging Symbols
32
Transport Securing Devices
33
Fig. 5-3 Removing Transport Securing Device: Güdel Planetary Gearbox
34
Removing the Transport Securing Device
34
Fig. 5 -4 Attaching the Slings: Planetary Gearbox
35
Slings
35
Introduction
37
Fig. 6 -1 Attaching the Slings: Planetary Gearbox
38
Installing
38
Fig. 6 -2 Mounting the Motor: Güdel Planetary Gear
40
Mounting the Motor
40
Table 6-1 Cleaning Agents: Coupling, Contact Surfaces, and Motor Shaft
40
Table 6-2 Tightening Torques, Coupling Screws: Güdel Planetary Gearbox
41
Material Safety Data Sheets
24
Maintenance
43
Introduction
43
Personnel Qualifications
44
General Prerequisites
45
Maintenance Intervals
45
Maintenance Tasks after
45
Hours
46
Table 7-1 Maintenance Intervals in Shift Operation (5 Days a Week)
46
Table 7-2 Maintenance Intervals in Shift Operation (7 Days a Week)
46
Lubricating the Maintenance Tasks after
47
Table 7-3 Lubricants: Pinion
47
Maintenance Tasks after 150 Hours
47
General Inspection
48
Maintenance Tasks after
48
Gearbox
49
Table 7-4 Inspection Table
49
Attaching the Slings: Planetary
50
Fig. 7 -1 Attaching the Slings: Planetary Gearbox
50
Gearbox
50
Maintenance Tasks after 22,500 Hours
50
Fig. 7 -2 Attaching the Slings: Motor (Image Source: Bosch Rexroth)
52
Motor
52
Fig. 7 -3 Remove Motor: Planetary Gearbox Güdel
54
Remove Motor
54
Replacing the Güdel Planetary
55
Fig. 7 -4 Mounting the Motor: Güdel Planetary Gear
55
Mounting the Motor
55
Table 7-5 Cleaning Agents: Coupling, Contact Surfaces, and Motor Shaft
56
Table 7-6 Tightening Torques, Coupling Screws: Güdel Planetary Gearbox
56
Final Tasks
57
Maintenance Schedule: Planetary Gear NR, SR
59
Fig. 7 -5 Maintenance Schedule: Planetary Gear NR, SR, PR
59
Table 7-7 Maintenance Table
61
Intervention Protocol: Maintenance
63
Maintenance
69
Feedback on the
69
Fig. 7 -6 Identification Number of the Instructions
69
Repairs
70
Safety
70
Personnel Qualifications
71
General Prerequisites
72
Replacing Lubricant
72
Fig. 8 -1 Replacing Lubricant
73
Table 8-1 Lubricants: Güdel Planetary Gearbox
73
Fig. 8 -2 Güdel Planetary Gearbox: Identifying Lubricant Quantity
75
Identifying Lubricant Amount
75
Table 8-2 Güdel Planetary Gearbox: Number of Stages
75
Table 8-3 Güdel Planetary Gearbox: Lubricant Quantity [Cm3]
76
Fig. 8 -3 Removing the Pinion
77
Replacing the Pinion
77
Table 8-4 Properties of the Headless Set Screws
77
Fig. 8 -4 Installing the Pinion
79
Installing the Pinion
79
Table 8-5 Properties of the Fastening Screw, Depending on the Pinion Module
80
Introduction
70
Intervention Report: Repairs
81
Repairs
81
Service Departments
83
Decommissioning, Storage
84
Introduction
84
Personnel Qualifications
84
Storage Conditions
84
Decommissioning
85
Cleaning, Rust-Proofing
85
Transport Securing
85
Identification
85
Disposal
87
Introduction
87
Safety
87
Personnel Qualifications
88
Waste Management Compliant Assemblies
89
Disassembly
89
Material Groups
90
Disposal Facilities
90
Table 10-1 Disposal: Material Groups
90
Spare Parts Supply
91
Service Departments
93
Table 11-1 Service Departments Americas
94
Table 11-2 Service Departments in Asia
95
Table 11-3 Service Departments in Europe
97
Table 11-4 Service Departments for All Other Countries
97
Table 11-5 Service Departments Outside of Business Hours
98
Parts List
99
Fig. 11 -1 Explanation of Symbols
99
Explanations Regarding the Spare Parts List
99
Torque Tables
100
Tightening Torques for Zinc Plated Screws
100
Table 12-1 Torque Table for Zinc-Plated Screws Lubricated with Molykote (Mos2) Grease
101
Black Screws
102
Table 12-2 Torque Table for Black Oiled and Non-Lubricated Screws
102
Stainless Steel Screws
103
List of Illustrations
105
List of Tables
107
Index
109
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