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Summary of Contents for GUDEL PR
- Page 1 SERVICE MANUAL SERVICEANLEITUN 9007199543219723_V Güdel planetary gear NR, SR, PR Project / Order: B1M.1xxxxxxx-xxxx Bill of materials: 10xxxxxxxxx Serial number: 991xxxxxxx Year of manufacture: 2019...
- Page 2 © GÜDEL Translation of the original instructions This manual contains standard illustrations that may deviate from the original. In the case of special models, options, or technical changes, the scope of deliv- ery may differ from the descriptions here. Reprinting the instructions, in whole or in part, requires our permission.
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Page 3: Table -1 Revision History
SERVICE MANUAL Güdel planetary gear NR, SR, PR Revision history Revision history Version Date Description 09.07.2018 Basic version Table -1 Revision history... - Page 4 Revision history SERVICE MANUAL Güdel planetary gear NR, SR, PR...
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Page 5: Table Of Contents
SERVICE MANUAL Güdel planetary gear NR, SR, PR Table of contents Table of contents General 11 Further applicable documentation ....... . . -
Page 6: Introduction
Table of contents SERVICE MANUAL Güdel planetary gear NR, SR, PR Product description 25 Use .............. - Page 7 ............ 57 Maintenance schedule: Planetary gear NR, SR, PR .... 59 Maintenance table ...
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Page 8: Personnel Qualifications
Table of contents SERVICE MANUAL Güdel planetary gear NR, SR, PR 8.2.2.1 Identifying lubricant amount .......... - Page 9 SERVICE MANUAL Güdel planetary gear NR, SR, PR Table of contents 11.2.2 Position drawings ............
- Page 10 Table of contents SERVICE MANUAL Güdel planetary gear NR, SR, PR...
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Page 11: General
SERVICE MANUAL Güdel planetary gear NR, SR, PR General General Read the entire manual before working with the product. The manual con- tains important information for your personal safety. The manual must be read and understood by all persons who work on the product in any of the product life phases. -
Page 12: Explanation Of Symbols/Abbreviations
General SERVICE MANUAL Güdel planetary gear NR, SR, PR Explanation of symbols/abbreviations The following symbols and abbreviations are used in this manual: Symbol/Abbrevia- Explanation tion Ü For cross-reference Possibly for cross-ref- Page erence Fig. Designation of graphics Figure Table Designation of tables... -
Page 13: Safety
SERVICE MANUAL Güdel planetary gear NR, SR, PR Safety Safety General Read the entire manual before working with the product. The manual con- tains important information for your personal safety. The manual must be read and understood by all persons who work on the product in any of the product life phases. -
Page 14: Personnel Qualifications
Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR 2.1.2 Personnel qualifications WARNING Lack of safety training Incorrect behavior of untrained or insufficiently trained technicians can result in severe or fatal injuries! Before technicians work on safety-related aspects of the product: •... -
Page 15: Fitters
SERVICE MANUAL Güdel planetary gear NR, SR, PR Safety 2.1.2.2 Fitters The fitter: • has very good mechanical and/or electrical knowledge • is flexible • has assembly experience 2.1.2.3 Commissioning technicians The commissioning technician: • has good programming knowledge • has mechanical and/or electrical knowledge •... -
Page 16: Maintenance Technicians
Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR 2.1.2.5 Maintenance technicians The maintenance technician: • was trained by the operating company or the manufacturer • has very good mechanical and/or electrical knowledge • has software knowledge • has maintenance experience •... -
Page 17: Disregarding Safety Regulations
SERVICE MANUAL Güdel planetary gear NR, SR, PR Safety 2.1.3 Disregarding safety regulations DANGER Disregarding safety regulations Disregarding safety regulations can result in damage to property, severe or fatal injuries. • Always comply with the safety regulations Liability Güdel shall not be held liable under any of the following circumstances: •... -
Page 18: Installation Instructions
Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR 2.1.4 Installation instructions Protective mea- The operating company is responsible for ensuring safe conditions in the vicin- sures ity of the product. In particular, he must ensure compliance with the general safety regulations, guidelines and standards. -
Page 19: Manual
SERVICE MANUAL Güdel planetary gear NR, SR, PR Safety Hazard symbols in the manual 2.2.1 Hazard warnings The hazard warnings are defined for the following four types of danger levels: DANGER DANGER DANGER refers to hazards with a high risk of severe physical injury or im- mediate fatality. -
Page 20: Symbol
Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR 2.2.2 Explanation of warning symbol Hazard warnings for personal injuries contain the symbol of the correspond- ing hazard. Symbol Explanation of symbols Hazards due to general causes Hazards due to loose connecting elements... -
Page 21: Hazard Symbols In The
SERVICE MANUAL Güdel planetary gear NR, SR, PR Safety Symbol Explanation of symbols Danger of slipping Hazard symbols on the product The following warning labels are attached to the product: 2.3.1 Danger label "Hot surfaces" Fig. 2-1 Danger label "Hot surfaces"... -
Page 22: Fundamentals Of Safety
Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR Fundamentals of safety 2.4.1 Separating protective equipment, monitoring equipment WARNING Missing separating protective equipment and monitoring equip- ment Missing or modified separating protective equipment and monitoring equip- ment may result in damage to property or serious injuries! •... - Page 23 SERVICE MANUAL Güdel planetary gear NR, SR, PR Safety WARNING Loose components Vibrations can loosen connecting elements. Persons are surprised by unex- pected situations and seriously injured as a result. Observe the following points: • Secure the connection elements by appropriate means •...
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Page 24: Material Safety Data Sheets
Safety SERVICE MANUAL Güdel planetary gear NR, SR, PR 2.4.3 Material safety data sheets (MSDS) Safety data sheets contain safety information about the materials. They are country-specific. Safety data sheets are issued, for example, for materials such as oils, greases, cleaning agents, etc. The operating company is responsible for obtaining safety data sheets for all materials used. -
Page 25: Intended Use
SERVICE MANUAL Güdel planetary gear NR, SR, PR Product description Product description 3.1.1 Intended use Operate the product exclusively with motors acc. to DIN 42955 R. The product is used to transfer torques and for reduction of speeds. It is in- tended exclusively for installation in a machine or an incomplete machine. -
Page 26: Fig. 3 -1 Güdel Planetary Gearbox: Identifying Lubricant Quantity
Product description SERVICE MANUAL Güdel planetary gear NR, SR, PR 3.1.3 Definition Flange gearboxes are assemblies in accordance with Machinery Directive 2006/42/EC. They are defined as machine components according to paragraph 35 of the guide for the application of the Machinery Directive. For this reason, Güdel will not issue a declaration of incorporation for the product. -
Page 27: Table 3-2 Güdel Planetary Gearbox: Lubricant Quantity [Cm3]
SERVICE MANUAL Güdel planetary gear NR, SR, PR Product description Stages Instal- Type / Size lation 100 / posi- tion 1200 2000 Table 3-2 Güdel planetary gearbox: Lubricant quantity [cm... -
Page 28: Table 3-3 Temperature Ranges
Product description SERVICE MANUAL Güdel planetary gear NR, SR, PR Technical data Refer to the catalog for the performance data. Temperature The following ambient temperatures and air humidities apply: ranges Product life phase Temperature range Air humidity Transport -10 to +60 °C Operation -15 to +40 °C... -
Page 29: Fig. 4 -1 Güdel Planetary Gear Design
SERVICE MANUAL Güdel planetary gear NR, SR, PR Design, function Design, function Structure The designs of output and planetary gear differ according to customer re- quirements and gearbox ratio. Fig. 4-1 Güdel planetary gear design Bore / Thread for motor Drain screw... - Page 30 Design, function SERVICE MANUAL Güdel planetary gear NR, SR, PR...
- Page 31 SERVICE MANUAL Güdel planetary gear NR, SR, PR Transport Transport The product is transported by air, land, or water. The packaging depends on the mode of transport. Truck Shipped on a transport pallet Aircraft Shipped in a crate Ship Shipped in a case or container Only perform the tasks described in this chapter after you have read and un- derstood the chapter "Safety".
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Page 32: Fig. 5 -1 Attaching Slings
Transport SERVICE MANUAL Güdel planetary gear NR, SR, PR Packaging symbols When moving the transport pallets / crates / cases, observe the following symbols: CENTER OF SLING SLING GRAVITY HERE HERE Fig. 5-1 Attaching slings Center of gravity Fastening point Depending on the contents, the packaging units are marked with the symbols shown below. -
Page 33: Transport Securing Devices
SERVICE MANUAL Güdel planetary gear NR, SR, PR Transport Remove the packaging only to the degree necessary for company-internal transport. Transport the pallet, crate, or case to the intended installation location. Use appropriate transport devices. Transport securing devices At delivery, a transport securing device is in effect at the gearbox. Remove all transport securing devices before moving the axes. -
Page 34: Fig. 5-3 Removing Transport Securing Device: Güdel Planetary Gearbox
Transport SERVICE MANUAL Güdel planetary gear NR, SR, PR 5.2.1 Removing the transport securing device Fig. 5-3 Removing transport securing device: Güdel planetary gearbox Coupling screw Transport securing device Planetary gearbox Motor screw Plug Motor Remove the transport securing device as follows:... -
Page 35: Fig. 5 -4 Attaching The Slings: Planetary Gearbox
SERVICE MANUAL Güdel planetary gear NR, SR, PR Transport Slings Slings, chains, ropes or belts must be suitable for the load of weight of the crate. Fasten the slings to stable parts. Secure the slings against slipping. Make sure that no attachments are damaged by the slings. - Page 36 Transport SERVICE MANUAL Güdel planetary gear NR, SR, PR Attach the slings as follows: Loop the lifting belt around the planetary gear (be aware of center of gravity!) Hook the lifting belt into the crane hook Carefully lift the load...
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Page 37: Introduction
SERVICE MANUAL Güdel planetary gear NR, SR, PR Commissioning Commissioning Introduction 6.1.1 Safety Only perform the tasks described in this chapter after you have read and un- derstood the chapter "Safety". Ü 2 13 It concerns your personal safety! WARNING Ripping of lifting belts The sharp edges cut the lifting belts. -
Page 38: Fig. 6 -1 Attaching The Slings: Planetary Gearbox
Commissioning SERVICE MANUAL Güdel planetary gear NR, SR, PR Installing 6.3.1 Attaching the slings: Planetary gearbox WARNING Suspended loads Improper handling of suspended loads can lead to severe injuries or death! • Use appropriate lifting units • Wear appropriate protective clothing •... - Page 39 SERVICE MANUAL Güdel planetary gear NR, SR, PR Commissioning Attach the slings as follows: Loop the lifting belt around the planetary gear (be aware of center of gravity!) Hook the lifting belt into the crane hook Carefully lift the load...
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Page 40: Fig. 6 -2 Mounting The Motor: Güdel Planetary Gear
Commissioning SERVICE MANUAL Güdel planetary gear NR, SR, PR 6.3.2 Mounting the motor If possible, mount the motor in the vertical direction (motor at top, motor shaft below) Fig. 6-2 Mounting the motor: Güdel planetary gear Motor Coupling screw Motor screw (if necessary with washers... -
Page 41: Table 6-2 Tightening Torques, Coupling Screws: Güdel Planetary Gearbox
SERVICE MANUAL Güdel planetary gear NR, SR, PR Commissioning Type / Size Diameter, Coupling Tightening motor shaft screw, quality torque [Nm] 12.9 80-140 ≤14 19.1 80-180 15-24 100 / 110 25-35 140-240 25-48 Table 6-2 Tightening torques, coupling screws: Güdel planetary gearbox... - Page 42 Commissioning SERVICE MANUAL Güdel planetary gear NR, SR, PR...
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Page 43: Maintenance
SERVICE MANUAL Güdel planetary gear NR, SR, PR Maintenance Maintenance Introduction Work sequences Perform the work sequences in the order described. Perform the described tasks at the specified times. This ensures a long service life for your product. Only use original spare parts. Ü 2 91... -
Page 44: Personnel Qualifications
Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR WARNING Slipping hazard Liquids run out if there is a leak. Persons may slip and injure themselves seri- ously! • Take application-specific protective measures • Repair any leaks promptly • Prevent any new leaks. Replace or modify the leaking component or as- sembly •... -
Page 45: General Prerequisites
SERVICE MANUAL Güdel planetary gear NR, SR, PR Maintenance Maintenance tasks 7.2.1 General prerequisites Prior to performing repair and maintenance tasks, do the following: • If vertical axes are present, secure them against falling • Switch off the system and padlock it to secure it against being switched on again •... -
Page 46: Hours
Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR Operating 1-shift opera- 2-shift opera- 3-shift opera- hours tion tion tion every 4 weeks every 2 weeks Weekly 2'250 yearly every 6 months every 4 months 6'750 every 3 years every 1.5 years... -
Page 47: Lubricating The Maintenance Tasks After
SERVICE MANUAL Güdel planetary gear NR, SR, PR Maintenance 7.2.3 Maintenance tasks after 150 hours 7.2.3.1 Lubricating the pinion If available, lubricate the pinion after 150 operating hours or 100 km. Lubri- cate several times if tribocorrosion (reddish discoloration) occurs. -
Page 48: General Inspection
Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR 7.2.4 Maintenance tasks after 2,250 hours 7.2.4.1 General inspection Performing a gen- For the general inspection, perform a rough check of the entire product. eral inspection Perform the general inspection as follows:... -
Page 49: Gearbox
SERVICE MANUAL Güdel planetary gear NR, SR, PR Maintenance Inspection Description Measures point Contamination Check the planetary Immediately clean away any gear for contamination contamination Damage Check the planetary Immediately remedy all dis- gear for damage: covered damage • Paint damage •... -
Page 50: Attaching The Slings: Planetary
Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR 7.2.5 Maintenance tasks after 22,500 hours 7.2.5.1 Replacing the Güdel planetary gearbox Attaching the slings: Planetary gearbox WARNING Suspended loads Improper handling of suspended loads can lead to severe injuries or death! •... - Page 51 SERVICE MANUAL Güdel planetary gear NR, SR, PR Maintenance Attach the slings as follows: Loop the lifting belt around the planetary gear (be aware of center of gravity!) Hook the lifting belt into the crane hook Carefully lift the load...
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Page 52: Motor
Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR Attaching the slings: Motor WARNING Suspended loads Improper handling of suspended loads can lead to severe injuries or death! • Use appropriate lifting units • Wear appropriate protective clothing • Always keep sufficient distance from suspended loads •... - Page 53 SERVICE MANUAL Güdel planetary gear NR, SR, PR Maintenance Remove motor WARNING Moving the axis The work requires moving the axis. This can lead to severe or fatal injuries! • Ensure that no persons are in the danger area while the axis is moving...
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Page 54: Remove Motor
Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR Fig. 7-3 Remove motor: Planetary gearbox Güdel Motor Plug Motor screws (if necessary with spacers Coupling screws according to motor manufacturer specifi- cations) Motor shaft Drill hole Remove the motor as follows:... -
Page 55: Replacing The Güdel Planetary
SERVICE MANUAL Güdel planetary gear NR, SR, PR Maintenance Replacing the Güdel planetary gearbox Replace the Güdel planetary gearbox as follows: Replacing the Güdel planetary gearbox The planetary gear has been replaced. Mounting the motor If possible, mount the motor in the vertical direction (motor at top, motor shaft below) Fig. 7-4... -
Page 56: Table 7-5 Cleaning Agents: Coupling, Contact Surfaces, And Motor Shaft
Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR Cleaning agents mild universal cleaner free from aromatic compounds (e.g. Motorex OPAL 5000) Table 7-5 Cleaning agents: Coupling, contact surfaces, and motor shaft Type / Size Diameter, Coupling Tightening motor shaft screw, quality torque [Nm] 12.9... -
Page 57: Final Tasks
SERVICE MANUAL Güdel planetary gear NR, SR, PR Maintenance Final tasks Perform the following final tasks: Set the tooth flank backlash as described in the superordinate operating manual Calibrate the reference plane of the motor (this procedure is described in the documentation for the overall plant or the motor) - Page 58 Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR...
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Page 59: Maintenance Schedule: Planetary Gear Nr, Sr
SERVICE MANUAL Güdel planetary gear NR, SR, PR Maintenance Maintenance schedule: Planetary gear NR, SR, PR 22'500 22'500 2'250 2'250 Fig. 7-5 Maintenance schedule: Planetary gear NR, SR, PR Grease Replacing Replacing lubricant Clean Visual inspection... - Page 60 Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR...
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Page 61: Table 7-7 Maintenance Table
SERVICE MANUAL Güdel planetary gear NR, SR, PR Maintenance Maintenance table Maintenance work Maintenance cycle [h] Duration [min] Target readership Lubricants Further information Cleaning agents Maintenance technicians Lubricating the pinion Mobil Mobilux EP 2 Ü Chapter 7.2.3.1, 2 47 The manufacturer's technicians Maintenance technicians... - Page 62 Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR...
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Page 63: Intervention Protocol: Maintenance
Sending only works if you have completed the operator details in the intervention report as specified in the Maintenance chapter. Save the generated XML file as a backup. Copy the empty inter- vention report and scan it in after completing it if you are not working electronically. Send it to service@ch.gudel.com after every intervention. - Page 64 Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR...
- Page 65 Sending only works if you have completed the operator details in the intervention report as specified in the Maintenance chapter. Save the generated XML file as a backup. Copy the empty inter- vention report and scan it in after completing it if you are not working electronically. Send it to service@ch.gudel.com after every intervention.
- Page 66 Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR...
- Page 67 Sending only works if you have completed the operator details in the intervention report as specified in the Maintenance chapter. Save the generated XML file as a backup. Copy the empty inter- vention report and scan it in after completing it if you are not working electronically. Send it to service@ch.gudel.com after every intervention.
- Page 68 Maintenance SERVICE MANUAL Güdel planetary gear NR, SR, PR...
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Page 69: Maintenance
SERVICE MANUAL Güdel planetary gear NR, SR, PR Maintenance Feedback on the instructions Your feedback helps us to keep improving these instructions. Thank you! mailto: docufeedback@ch.gudel.com Please provide the following information with your feedback: • Identification number of the instructions •... -
Page 70: Repairs
Repairs SERVICE MANUAL Güdel planetary gear NR, SR, PR Repairs Introduction Work sequences Perform the work sequences in the order described. Perform the described tasks at the specified times. This ensures a long service life for your product. Only use original spare parts. Ü 2 91... -
Page 71: Personnel Qualifications
SERVICE MANUAL Güdel planetary gear NR, SR, PR Repairs WARNING Heavy components Components can be very heavy. Improper handling can cause severe or fatal injuries! • Use appropriate lifting units • Use suitable means to secure the components against tipping over •... -
Page 72: General Prerequisites
Repairs SERVICE MANUAL Güdel planetary gear NR, SR, PR Repairs 8.2.1 General prerequisites Prior to performing repair and maintenance tasks, do the following: • If vertical axes are present, secure them against falling • Switch off the system and padlock it to secure it against being switched on again •... -
Page 73: Fig. 8 -1 Replacing Lubricant
SERVICE MANUAL Güdel planetary gear NR, SR, PR Repairs Fig. 8-1 Replacing lubricant Bleed screw Filler screw Drain screw Lubrication ex Specification Lubrication quantity works Fuchs Renolin PG220 CLP PG 220 as per DIN 51517-3, polyglycol based Table 8-1 Lubricants: Güdel planetary gearbox... - Page 74 Repairs SERVICE MANUAL Güdel planetary gear NR, SR, PR Replace the lubricant as follows: Position the gearbox: Drain screw at the bottom Filler and bleed screw at the top Position a suitable container below the drain screw Remove the bleed, filler, and drain screws...
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Page 75: Identifying Lubricant Amount
SERVICE MANUAL Güdel planetary gear NR, SR, PR Repairs 8.2.2.1 Identifying lubricant amount The lubricant amount can be found on the type plate or the type key of the spare parts list. If you have any questions, please contact our service depart- ments. -
Page 76: Table 8-3 Güdel Planetary Gearbox: Lubricant Quantity [Cm3]
Repairs SERVICE MANUAL Güdel planetary gear NR, SR, PR Stages Instal- Type / Size lation 100 / posi- tion 1200 2000 Table 8-3 Güdel planetary gearbox: Lubricant quantity [cm... -
Page 77: Replacing The Pinion
SERVICE MANUAL Güdel planetary gear NR, SR, PR Repairs 8.2.3 Replacing the pinion If pins are defective, the gearbox will also be damaged internally! Send the gearbox to Güdel for repairs. 8.2.3.1 Removing the pinion ‘ Œ “ Ž • ”... - Page 78 Repairs SERVICE MANUAL Güdel planetary gear NR, SR, PR Remove the pinion as follows: Remove gearbox unit from machine Remove the cover using a screwdriver Block the coupling, if necessary Remove the fastening screw (elongation piece permitted) Screw the headless set screws into the pins up to the limit stop...
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Page 79: Installing The Pinion
SERVICE MANUAL Güdel planetary gear NR, SR, PR Repairs 8.2.3.2 Installing the pinion ü û Fig. 8-4 Installing the pinion Fastening screw Cover Thread Torque wrench Gearbox Pinion... -
Page 80: Table 8-5 Properties Of The Fastening Screw, Depending On The Pinion Module
Repairs SERVICE MANUAL Güdel planetary gear NR, SR, PR Size Module Properties Size Tightening Quality torque [Nm] M8x50 12.9 M12x65 M12x70 M16x70 M16x70 M20x80 M20x90 M24x130 M24x130 Table 8-5 Properties of the fastening screw, depending on the pinion module Install the pinion as follows:... -
Page 81: Intervention Report: Repairs
Sending only works if you have completed the operator details in the intervention report as specified in the Maintenance chapter. Save the generated XML file as a backup. Copy the empty inter- vention report and scan it in after completing it if you are not working electronically. Send it to service@ch.gudel.com after every intervention. - Page 82 Repairs SERVICE MANUAL Güdel planetary gear NR, SR, PR...
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Page 83: Service Departments
SERVICE MANUAL Güdel planetary gear NR, SR, PR Repairs Service departments If you have questions, please contact the service departments. Ü 2 93... -
Page 84: Decommissioning, Storage
Decommissioning, storage SERVICE MANUAL Güdel planetary gear NR, SR, PR Decommissioning, storage Introduction Only perform the tasks described in this chapter after you have read and un- derstood the chapter "Safety". Ü 2 13 It concerns your personal safety! 9.1.1 Personnel qualifications Only appropriately trained and authorized technicians are allowed to work on the product. -
Page 85: Decommissioning
SERVICE MANUAL Güdel planetary gear NR, SR, PR Decommissioning, storage Decommissioning 9.3.1 Cleaning, rust-proofing Clean away any dirt and dust from the product. Clean the product thor- oughly. Dispose of any cloths soaked in oil or grease in an environmentally friendly manner. - Page 86 Decommissioning, storage SERVICE MANUAL Güdel planetary gear NR, SR, PR...
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Page 87: Disposal
SERVICE MANUAL Güdel planetary gear NR, SR, PR Disposal Disposal 10.1 Introduction Observe the following during disposal: • Adhere to the country-specific regulations • Separate the material groups • Dispose of the materials in an environmentally friendly way • Recycle waste if possible 10.1.1... -
Page 88: Personnel Qualifications
Disposal SERVICE MANUAL Güdel planetary gear NR, SR, PR WARNING Heavy components Components can be very heavy. Improper handling can cause severe or fatal injuries! • Use appropriate lifting units • Use suitable means to secure the components against tipping over •... -
Page 89: Waste Management Compliant Assemblies
SERVICE MANUAL Güdel planetary gear NR, SR, PR Disposal 10.3 Waste management compliant assemblies 10.3.1 Disassembly WARNING Suspended loads Improper handling of suspended loads can lead to severe injuries or death! • Use appropriate lifting units • Wear appropriate protective clothing •... -
Page 90: Material Groups
Disposal SERVICE MANUAL Güdel planetary gear NR, SR, PR 10.3.2 Material groups Dispose of the material groups in accordance with the following table: Material Disposal method Contaminated materials / auxiliary Hazardous waste agents Wood Municipal waste Plastic Collecting point or municipal waste... -
Page 91: Spare Parts Supply
SERVICE MANUAL Güdel planetary gear NR, SR, PR Spare parts supply Spare parts supply... - Page 92 Spare parts supply SERVICE MANUAL Güdel planetary gear NR, SR, PR...
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Page 93: Service Departments
SERVICE MANUAL Güdel planetary gear NR, SR, PR Spare parts supply 11.1 Service departments Have the following information available for service inquiries: • Product, type (as per type plate) • Project number, order number (as per type plate) • Serial number (as per type plate) •... -
Page 94: Table 11-1 Service Departments Americas
Spare parts supply SERVICE MANUAL Güdel planetary gear NR, SR, PR If you have questions or problems related to the planetary gear, please contact the following service department: Güdel Sumer SAS Le Roqual Carsac-Aillac Zone industrielle 24200 Sarlat-la-Canéda Telephone:+33 5 53 30 30 80 E-mail address:info@gudel-sumer.com... -
Page 95: Table 11-2 Service Departments In Asia
SERVICE MANUAL Güdel planetary gear NR, SR, PR Spare parts supply Country Relevant service department Phone E-mail India Güdel India Pvt. Ltd. +91 20 679 10200 service@in.gudel.com Gat No. 458/459 Mauje Kasar Amboli Pirangut, Tal. Mulshi 412 111 Pune India Korea Güdel Lineartec Inc. - Page 96 Spare parts supply SERVICE MANUAL Güdel planetary gear NR, SR, PR Country Relevant service department Phone E-mail Bosnia and Herzegovina Güdel GmbH +43 7226 20690 0 service@at.gudel.com Schöneringer Strasse 48 Croatia 4073 Wilhering Austria Austria Romania Serbia Slovenia Hungary Slovakia Güdel a.s. +420 602 309 593 info@cz.gudel.com...
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Page 97: Table 11-3 Service Departments In Europe
SERVICE MANUAL Güdel planetary gear NR, SR, PR Spare parts supply Country Relevant service department Phone E-mail Italy Güdel S.r.l. +39 02 92 17 021 info@it.gudel.com Via per Cernusco, 7 20060 Bussero (Mi) Italy Belgium Güdel Benelux +31 541 66 22 50 info@nl.gudel.com Eertmansweg 30 Luxembourg 7595 PA Weerselo... -
Page 98: Table 11-5 Service Departments Outside Of Business Hours
Spare parts supply SERVICE MANUAL Güdel planetary gear NR, SR, PR Inquiries outside of business hours If you have service inquiries outside of business hours, please contact the following service departments: Europe Güdel AG +41 62 916 91 70 service@ch.gudel.com Gaswerkstrasse 26 Industrie Nord... -
Page 99: Parts List
SERVICE MANUAL Güdel planetary gear NR, SR, PR Spare parts supply 11.2 Explanations regarding the spare parts list 11.2.1 Parts list The parts list contains all parts of your product. The spare parts and wear items are indicated as described in the explanation of symbols. -
Page 100: Torque Tables
Torque tables SERVICE MANUAL Güdel planetary gear NR, SR, PR Torque tables 12.1 Tightening torques for screws NOTE Vibrations Screws without screw lock can come loose. • Secure screw connections on moving parts with Loctite medium strength 243. • Apply the adhesive on the nut thread, not on the screw! -
Page 101: Table 12-1 Torque Table For Zinc-Plated Screws Lubricated With Molykote (Mos2) Grease
SERVICE MANUAL Güdel planetary gear NR, SR, PR Torque tables 12.1.1 Zinc plated screws Unless otherwise specified, the following tightening torques apply for zinc- plated screws lubricated with Molykote (MoS2) grease or secured with Loc- tite 243: Thread size Tightening torque [Nm] 10.9... -
Page 102: Black Screws
Torque tables SERVICE MANUAL Güdel planetary gear NR, SR, PR 12.1.2 Black screws Unless otherwise specified, the following tightening torques apply for black oiled and non-lubricated screws, or screws secured with Loctite 243: Thread size Tightening torque [Nm] 10.9 12.9 10.1... -
Page 103: Stainless Steel Screws
SERVICE MANUAL Güdel planetary gear NR, SR, PR Torque tables 12.1.3 Stainless steel screws Unless otherwise specified, the following tightening torques apply for stainless steel screws lubricated with Molykote (MoS2) grease or secured with Loctite 243: Thread size Tightening torque [Nm] 0.37... - Page 104 Torque tables SERVICE MANUAL Güdel planetary gear NR, SR, PR...
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Page 105: List Of Illustrations
Remove motor: Planetary gearbox Güdel ........ 54 Fig. 7 -4 Mounting the motor: Güdel planetary gear ......55 Fig. 7 -5 Maintenance schedule: Planetary gear NR, SR, PR ....59 Fig. 7 -6 Identification number of the instructions ......... 69 Fig. 8 -1 Replacing lubricant ................. - Page 106 List of illustrations SERVICE MANUAL Güdel planetary gear NR, SR, PR...
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Page 107: List Of Tables
SERVICE MANUAL Güdel planetary gear NR, SR, PR List of tables List of tables Table -1 Revision history................Table 1-1 Explanation of symbols/abbreviations ......... 12 Table 3-1 Güdel planetary gearbox: Number of stages......26 Table 3-2 Güdel planetary gearbox: Lubricant quantity [cm3]....27 Table 3-3 Temperature ranges................ - Page 108 List of tables SERVICE MANUAL Güdel planetary gear NR, SR, PR Table 12-3 Torque table for stainless steel screws lubricated with Molykote (MoS2) grease ..............103...
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Page 109: Index
SERVICE MANUAL Güdel planetary gear NR, SR, PR Index Index Air humidity ......28, 84 Hazard symbol ........ 21 Ambient temperatures ....28 Hazard warnings ......19 Cleaning ..........85 Identification ........85 Customer feedback ......69 Installation instructions ....18 installing Pinion .......... - Page 110 Index SERVICE MANUAL Güdel planetary gear NR, SR, PR Maintenance tasks Removing After 150 hours ......47 Motor .......... 53 After 2,250 hours ...... 48 Pinion .......... 77 After 22,500 hours ....50 Replacing Monitoring equipment ....22 Güdel planetary gearbox .. 50, 55 Lubricant ........
- Page 111 SERVICE MANUAL Güdel planetary gear NR, SR, PR Index Technical data ........ 28 Temperature ........84 Temperature range ......28 Tightening torque ....43, 70 Tightening torques Screws ........101 Torques .......... 100 Transport ........31 Transport securing device Removing: Güdel planetary gear- box ..........
- Page 112 Index SERVICE MANUAL Güdel planetary gear NR, SR, PR...
- Page 113 SERVICE MANUAL Güdel planetary gear NR, SR, PR Version romkal Author Date xx.xx.2019 GÜDEL AG Industrie Nord CH-4900 Langenthal Switzerland Phone +41 62 916 91 91 +41 62 916 91 50 E-mail info@ch.gudel.com www.gudel.com...
- Page 114 GÜDEL AG Industrie Nord CH-4900 Langenthal Switzerland Phone +41 62 916 91 91 info@ch.gudel.com www.gudel.com...
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