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Selcoperm SES-15000
Grundfos Selcoperm SES-15000 Manuals
Manuals and User Guides for Grundfos Selcoperm SES-15000. We have
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Grundfos Selcoperm SES-15000 manual available for free PDF download: Installation And Operating Instructions Manual
Grundfos Selcoperm SES-15000 Installation And Operating Instructions Manual (82 pages)
Electrolysis system for 5-45 kg/h Cl2 equivalent
Brand:
Grundfos
| Category:
Industrial Equipment
| Size: 17 MB
Table of Contents
Table of Contents
2
1 General Information
3
Documentation Package
3
Scope of this Document
3
Target Group
4
Qualification and Training
4
Obligations of the Operating Company
4
Obligations of the Certified Service Persons
4
Obligations of the User
4
Symbols Used in this Document
4
Symbols on the Product
5
Abbreviations
5
2 Safety Instructions
5
Working with Chemicals
5
Personal Protective Equipment
5
Sodium Hypochlorite Solution
5
Hydrogen Gas
5
Hydrochloric Acid
6
Brine
6
Electrical Hazards
6
3 Storage and Handling
6
Storage
6
Transport
6
Scope of Delivery
6
Unpacking
6
4 Product Description
7
Selcoperm Electrolysis System (SES)
7
Intended Use
7
Improper Use
7
Safety and Monitoring Equipment
7
Overview of Components
8
Safety Concept
9
Piping and Instrumentation Diagram (PID)
11
Process Description
14
Selcoperm Electrolyser
15
Identification
15
Warranty
15
Overview of Components
15
Overview Hydraulics SES-5000 to SES-15000
17
Overview Hydraulics SES-20000 to SES-45000
18
Signal Diagram
20
Rectifier
21
DC Cable Set
21
Degassing and Storage Tank
21
Installation Set
21
Components
21
Brine Dosing Station
22
Components
22
Water Softener
22
Chiller
22
Heater
22
Brine Tank
22
Acid Cleaning Station
22
Components
23
Gas Warning System
23
5 Technical Data
23
Selcoperm Electrolysis System (SES)
23
Water Quality Specification
23
Salt Specification
23
Ambient Conditions
23
Selcoperm Electrolyser
24
General Data
24
Built-In Control Cabinet
24
Connections
24
Setpoints
25
Approvals
25
Materials
25
Dimensions SES-5000 to SES-15000
26
Dimensions SES-20000 to SES-45000
26
Space Requirements
26
Rectifier
27
Technical Data for Air-Cooled Rectifier
27
Technical Data for Water-Cooled Rectifier
28
DC Cable Set
28
Degassing and Storage Tank
29
Connections
29
Brine Dosing Station
29
Water Softener
29
Chiller
30
Heater
30
Brine Tank
30
Acid Cleaning Station
31
Gas Warning System
31
6 Installation
32
Installation Drawing
32
Installation Requirements
32
Installation Location
32
Foundation and Space Requirement
32
Water Supply
32
Connective Pipework
33
Selcoperm Electrolyser
33
Rectifier
33
Brine Dosing Station
33
Water Softener
33
Brine Tank
33
Building Ventilation
33
Drain
33
Gas Warning System
33
Degassing and Storage Tank
34
Connection of Venturi Nozzle (VN) and Flow Sensor (4.13)
35
Dismantling and Reassembling the Selcoperm Electrolyser Housing
36
Electrical Connection
37
Electrical Connection of the Selcoperm Control Cabinet
37
Electrical Connection of the Brine Dosing Station
37
Electrical Connection of the Degassing and Storage Tank
37
Electrical Connection of Degassing Fans (EF4.01, EF4.02)
37
Electrical Connection of Rectifier (REC)
37
Earthing
37
7 Commissioning
38
Checks before Commissioning
38
Water Softener
38
Brine Tank
38
Degassing and Storage Tank
38
Preparing the Brine Dosing Station (BDS)
40
Checking the System Configuration
40
Starting up the System Initially
40
Adjusting the Manual Valves
40
Adjusting the Total Flow Rate
40
Adjusting the Brine Dosing Pumps
40
Checking and Adjusting the Soft Water Flow and the Salinity of the Electrolyte
41
Checking and Adjusting Cell Outlet Level Switches (1.09, 2.09, 3.09)
41
Checking and Adjusting Naclo Level Switch (4.04)
42
Switching to Operation Mode "Automatic
42
Checking the Alarms
43
Degassing and Storage Tank
43
Selcoperm Electrolyser
43
8 Operation
44
Work Procedures
44
Control Elements
44
Emergency Stop
44
Main Switch of Selcoperm Electrolyser
44
Operation Mode "Automatic
44
Control Modes
44
Operating States
44
Operation Mode "Service
44
Touchscreen
45
Login to the System
45
Keyboard
45
Colours
46
Acknowledge Fault Messages
46
Menu Structure
47
System Overview
47
Overview Cell Lines
47
Detail Single Cell
47
Detail Double Cells
47
Settings Cell Line
47
Settings System
47
Overview Rectifier
47
Settings Rectifier
47
Overview Brine Pumps
47
System Menu
48
Language
54
Time / Date Setting
55
User Administration
55
Service Menu
56
Service I/O Values
56
Service Power Supply
57
Service Cell Lines
57
Service Tank
57
Service Acid Cleaning
58
Message Management
58
System Configuration
59
Configuration of System Capacity
59
Configuration of Tank Volume
60
Configuration of Interface
60
Settings Alarm Delays
61
Settings Delay-/Flushing Times
61
Start and Stop Delays
61
Settings Operating Hours Counter Plant
62
Settings Operating Hours Counter Lines
63
9 Maintenance
64
Safety Instructions
64
Special Tools
64
Test Kit
64
Basic Maintenance Schedule (Users)
65
Cleaning the System
65
Checking the Water Hardness of the Softened Water
65
Checking the Naclo Solution
65
Checking the Salinity of the Electrolyte
65
Advanced Maintenance Schedule (Certified Service Persons)
66
Checking the System for Hydrogen Gas Leakages
66
Retightening the DC Connections
67
Replacing the Gaskets in the Electrolysis Cells and in the Naclo Solution Line
68
Dismantling and Reassembling Level Switches (1.09, 2.09, 3.09)
68
Dismantling and Reassembling Level Switch (4.04)
69
Acid Cleaning
69
Interval for Acid Cleaning
69
Performing the Acid Cleaning
69
10 Decommissioning
70
Short-Term Decommissioning up to 4 Weeks
70
Recommissioning
70
Decommissioning up to 6 Months
70
Decommissioning for more than 6 Months
70
Flushing the System with Softened Water
71
Draining the System
71
Flushing the Brine Dosing Station
71
11 Fault Finding
72
12 Spare Parts
74
Selcoperm Electrolyser
74
Hydraulic Spare Parts
75
Electrolysis Cells, DC Connection and Sensors
76
O-Ring Sets
77
Control Cabinet
77
T-Piece
77
Rectifier
78
Degassing and Storage Tank and Exhaust Air Line
78
Acid Cleaning Station
79
Brine Dosing Station
79
Brine Tank
79
Water Softener
79
13 Disposal
79
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