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GRAPHTEC FC2240 Manuals
Manuals and User Guides for GRAPHTEC FC2240. We have
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GRAPHTEC FC2240 manual available for free PDF download: Service Manual
GRAPHTEC FC2240 Service Manual (149 pages)
Brand:
GRAPHTEC
| Category:
Cutter
| Size: 9.61 MB
Table of Contents
Table of Contents
4
1 Introduction
9
Model Names and Basic Specifications
9
Standard Accessories
9
Main Specifications
10
External Dimensions
11
Stand Assembly Procedure
14
Mounting Procedure
15
Removing the y Bar Retaining Brackets
16
Selecting the Vacuum Pump
17
Installation Location
18
2 Description of Parts
19
Plotter Nomenclature
19
Control Panel
20
Types of Cutter Blades and Their Features
22
Cutter Pen Nomenclature
23
3 Basic Operation
24
Replacing the Cutter Blade
24
Adjusting the Blade Length
26
Mounting the Cutter Pen
27
Adjusting the Pen Carriage Height
28
Turning on the Plotter and Initialization
29
Loading the Medium
30
PAUSE Menu Configuration
31
Setting the Cutting Conditions
32
Running a Cutting Test
35
Achieving Optimum Cutting Results
36
Listing the Cutting Conditions
37
Using the Character Dump Mode
39
Running the Self Test
40
4 Daily Maintenance and Storage
41
5 Recommended Parts List
43
6 List of Tools
44
Tools
44
7 Disassembly and Adjustment
45
Adjusting the X-Axis Drive
45
Removing the X Motor Cover
45
Adjusting the X Drive Belt Tension
45
Adjusting the Belt Tension of the Front X Slider
46
Adjusting the Belt Tension of the Rear X Slider
46
Checking the Belt Tension of the Front and Rear X Sliders
47
Adjusting the Y-Axis Drive
48
Removing the y Motor Cover
48
Removing the y Motor
48
Adjusting the y Drive Belt Tension
50
Adjusting the y Slider
51
Removing the y Bar
51
Adjusting the y Slider Belt Tension
52
Adjusting the Roller Pressure of the Front X Slider
53
Adjusting the Roller Pressure of the Rear X Slider
54
Adjusting the Roller Pressure of the y Slider
56
Adjusting the Position of Sensor Dog y
57
Mounting the y Slider on the y Flexible Printed Circuit Cable
58
Pen Block
59
Removing the Pen Block Cover
59
Removing the Pen Block
59
Adjusting the Pen Block
60
Using the Mechanical Adjustment Jigs
62
Replacing the y Bar
63
Preparations
63
Checking the Sliding of the y Bar Frame (Manual Check)
64
Adjusting the Perpendicularity Precision
65
Checking the Deviation in the Perpendicularity
65
Replacing the Electrostatic Adhesion Plate
67
Peeling off the Electrostatic Adhesion Plate
67
Preliminary Preparations for Pasting on New Plate
67
Attaching the Electrostatic Adhesion Plate
69
8 Electrical Adjustments
71
Flowchart of the Adjustment Sequence
71
Location of the Boards
72
Main Relay Board (PN5042-01)
73
Flex. Board (PR223226)
73
Setting the Power Unit's Supply Voltage (PS089B)
74
Checking the Power Unit's Supply Voltage
75
Checking the Voltage Levels
75
The Protective Circuit
75
Explanation of the Values of the Main Board
76
Setting the DIP Switches
77
Updating the System Firmware
78
Clearing the Non-Volatile RAM
80
Adjusting the Home Position
82
Adjusting the Pen Height
83
Adjusting the Pen Force
84
Adjusting the Distance and the Perpendicularity Accuracy
86
Adjusting the Pen Interval
88
DIP Switch Factory Settings
89
Factory Preset Settings
89
Testing the Control Panel Keys and Home Sensors
91
List of Items Requiring Readjustment
93
9 Troubleshooting
94
Troubleshooting Flowcharts
94
Checking for Faulty Rotation of the Blade
94
The Cutting Media Cannot be Satisfactorily Cut
95
Initialization Is Abnormal
101
Pen UP/DOWN Operations Are Abnormal
102
The X-Axis Backlash Is Excessive
104
The Y-Axis Backlash Is Excessive
105
The Plotter Is Turned on but Doesn't Operate
106
Error Messages
107
Error Messages in GP-GL Command Mode
108
Error Messages in HP-GL Emulation Mode
109
The Cutting Results Are Unsatisfactory
111
10 Parts Lists
113
Mainframe
113
Stand
115
Control Panel
116
Control Unit
117
Drive Unit
118
Y Drive Section
121
Standard Accessories
124
11 Block Diagrams and Circuit Diagrams
125
Wiring Connection
125
Key Relay Board (PR223281)
127
Main Relay Board (PN5042-01A)
128
Relay Board (PR223203)
130
Flex. Board (PR223224A)
131
X-Y Relay Board (PN5042-02A)
132
Pen Flex. Board (PR223226A)
133
2-Pen Relay Board (PR223229A)
134
2-Pen Board (PR223227A)
135
High Voltage Board (PR31001C)
136
Main Board (PR306101)
137
Miscellaneous
149
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