Graco Reactor H-XP2 Elite Manuals

Manuals and User Guides for Graco Reactor H-XP2 Elite. We have 7 Graco Reactor H-XP2 Elite manuals available for free PDF download: Repair Parts, Repair And Parts Manual, Manual, Operation, Electrical Diagrams

Graco Reactor H-XP2 Elite Repair Parts (110 pages)

Hydraulic Proportioning Systems

Brand: Graco | Category: Paint Sprayer | Size: 16 MB

Table of Contents
2
Warnings
3
Important Isocyanate Information
7
Related Manuals
9
Accessories
9
Models
10
- (350-415V)
  12
Troubleshooting
16
- Troubleshoot Errors
  16
- Hydraulic Drive System
  36
- Proportioning System
  38
- Pressure/Material Imbalance
  39
- Pumps Do Not Reverse Direction
  40
- Hose Heat System
  42
- Primary Heater
  45
- Flow Meter
  46
Pressure Relief Procedure
47
Shutdown
48
Flushing
49
Repair
50
- Before Beginning Repair
  50
- Pumpline Disassembly
  50
- Flush Inlet Strainer Screen
  51
- Repair Proportioning Pumps
  52
- Clean Flow Meter
  53
- Change Pump Lubricant
  54
- Change Hydraulic Fluid and Filter
  54
- Replace Electric Motor
  56
- Replace Belt
  58
- Replace Fluid Inlet Sensor
  58
- Replace Flow Meter
  59
- Replace Pressure Transducers
  59
- To HCM
  59
- Repair Primary Heater
  60
  - Switch
    60
- Replace RTD
  61
- Repair Heated Hose
  62
  - (Fts)
    64
- Calibration Procedure
  65
- Repair Circuit Breaker Module
  66
- 50, Xp3
  66
- Transformer Primary Check
  67
- Transformer Secondary Check
  67
- Replace Transformer
  68
- Replace Power Supply
  68
- Replace Surge Protector
  69
  - (Tcm)
    69
- Replace HCM
  70
- Replace ADM
  70
- Software Update Procedure
  70
- Update ADM Software
  71
Parts
72
- Elite Proportioners
  72
- Proportioner Parts
  73
- Proportioner Assembly Parts
  86
- Hydraulic Cylinder Parts, 17G499
  88
- Electrical Enclosure
  93
  - Kits
    95
  - Block Module
    96
  - Module
    96
  - Power Supply
    96
- Inlet Sensor Kit
  98
  - Terminal Block Module
    101
  - Module
    101
Electrical Schematics
102
- See System Din Rail and Harness Module Kits, Page
  102
- 95, for Additional Part Numbers
  102
- 80Mm Enclosure Fan
  102
- Tb01 Tb02 Tb03
  102
- Cb11 Cb12 Cb13 Cb14
  105
- A Heatb Heat Trans
  105
- To HCM
  106
Hydraulic Reactor 2 Repair Spare Parts
107
- Reference
  107
Technical Specifications
108
California Proposition 65
109
Graco Extended Warranty
110

Graco Reactor H-XP2 Elite Manual (72 pages)

Hydraulic Proportioning Systems

Brand: Graco | Category: Industrial Equipment | Size: 14 MB

Table of Contents
2
Supplied Manuals
3
Related Manuals
3
Models
4
Reactor H-30
4
Reactor H-30 (50 Hz)
5
Reactor H-50
6
Reactor H-50
7
Reactor H-XP2
8
Reactor H-XP2 (50 Hz)
9
Reactor H-XP3
10
Reactor H-XP3
11
Approvals
12
Accessories
13
Safety Symbols
14
General Warnings
15
Important Isocyanate Information
18
Isocyanate Conditions
18
Material Self-Ignition
19
Keep Components a and B Separate
19
Changing Materials
19
Moisture Sensitivity of Isocyanates
19
Foam Resins with 245 Fa Blowing Agents
19
Typical Installation
20
Typical Installation Without Circulation
20
Typical Installation with System Fluid Manifold to Drum Circulation
21
Typical Installation with Gun Fluid Manifold to Drum Circulation
22
Component Identification
23
Proportioner
23
Electrical Enclosure
24
Electrical Enclosure
25
Temperature Control Module (TCM)
26
Hydraulic Control Module (HCM)
27
Installation
28
Location
28
Tools Required for Installation
28
Assemble the Proportioner
28
Mount the System
28
Setup
29
Grounding
29
Tools Required for Setup
29
General Equipment Guidelines
29
Connect Heated Hose to Proportioner
30
Connect Power
31
H-XP2 (50/60 Hz)
31
Connect Power
32
H-XP2 (50 Hz)
32
H-XP3 (50/60 Hz)
32
Throat Seal Liquid (TSL™)
33
Install Cell Module
33
Startup
34
Operation
37
Pressure Relief Procedure
37
Jog Mode
38
Jog Level
38
Jog the System
38
Jog the Transfer Pumps Separately
38
Jog Limit Feature
38
Purge Air Procedure
39
Flush the Equipment
40
Fluid Circulation
41
Calibration
43
Spray
44
Spray Adjustments
46
Shutdown
46
Advanced Display Module (ADM)
48
Menu Bar
48
Home Screen
49
Diagnostic Screen
52
Logs Screens
52
Setup Screens
54
Advanced Screens
58
Maintenance
59
Preventative Maintenance Schedule
59
Tools Required for Maintenance
59
Proportioner Maintenance
59
Flush Inlet Strainer Screen
60
Change ISO Pump Throat Seal Lubricant (TSL)
61
Fluid
61
Recycling and Disposal
61
Troubleshooting
62
Troubleshoot Errors
62
LED Status Descriptions
63
Performance Charts
64
Pressure/Flow Charts
64
Heater Performance Chart
65
Technical Specifications
66
California Proposition
69
Graco Extended Warranty for Reactor
70
Components
70
Graco Information
71

Graco Reactor H-XP2 Elite Repair And Parts Manual (74 pages)

Hydraulic, Heated, Plural Component Proportioner

Brand: Graco | Category: Paint Sprayer | Size: 5 MB

Table of Contents
2
Models

3
Supplied Manuals

5
Related Manuals

5
Warnings

6
Temperature Control Diagnostic Codes

8
Motor Control Diagnostic Codes

11
- Alarms
  11
- Warnings
  11
- E21: no Component a Transducer
  11
- E22: no Component B Transducer
  11
- E23: High Fluid Pressure
  11
- E24: Pressure Imbalance
  11
- E27: High Motor Temperature
  13
- E30: Momentary Loss of Communication
  14
- E31: Pumpline Reversing Switch Failure/High Cycle
  14
- E99: Loss of Communication
  14
Troubleshooting

15
- Reactor Electronics
  15
- Primary Heaters (a and B)
  17
- Hose Heat System
  18
- Hydraulic Drive System
  20
- Proportioning System
  22
Repair

26
- Pressure Relief Procedure
  26
- Flushing
  27
- Proportioning Pumps
  27
- Circuit Breaker Module
  29
- Electric Motor
  30
- Motor Control Board
  31
- Transducers
  33
- Electric Fan
  33
- Temperature Control Module
  34
- Primary Heaters
  36
- Heated Hose
  38
- Fluid Temperature Sensor (FTS)
  39
- Display Module
  41
- Inlet Fluid Strainer Screen
  43
- Pump Lubrication System
  43
- Change Hydraulic Fluid and Filter
  44
Parts

46
- Parts Used on All Models
  52
- Parts that Vary by Model
  54
- Sub Assemblies
  57
- Proportioner Assembly
  57
- 10.2 Kw and 6.0 Kw Heaters
  59
- 8.0 Kw Dual Zone Heater
  60
- 7.65 Kw Single Zone Heater
  61
- Hydraulic Cylinder
  62
- Display
  63
- Temperature Control
  64
- Fluid Manifold
  65
- Circuit Breaker Modules
  66
Dimensions

70
Technical Specifications

72
Graco Standard Warranty

74
Graco Information

74

Graco Reactor H-XP2 Elite Operation (38 pages)

Hydraulic, Heated, Plural Component Proportioner

Brand: Graco | Category: Industrial Equipment | Size: 3 MB

Table of Contents
2
Models
3
Supplied Manuals
4
Related Manuals
4
Warnings
5
Isocyanate Hazard
7
Material Self-Ignition
7
Moisture Sensitivity of Isocyanates
7
Keep Components a and B Separate
7
Foam Resins with 245 Fa Blowing Agents
7
Changing Materials
7
Typical Installation, with Circulation
8
Typical Installation, Without Circulation
9
Component Identification
10
Temperature Controls and Indicators
12
Main Power Switch
12
Red Stop Button
12
Actual Temperature Key/Led
12
Target Temperature Key/Led
12
Temperature Scale Keys/Leds
12
Heater Zone On/Off Keys/Leds
13
Temperature Arrow Keys
13
Temperature Displays
13
Circuit Breakers
13
Motor Controls and Indicators
14
Motor ON/OFF Key/Led
14
PARK Key/Led
14
PSI/BAR Keys/Leds
14
Pressure Key/Led
14
Cycle Count Key/Led
14
Hydraulic Pressure Control Knob
15
Motor Control Arrow Keys
15
Spray Adjustments
15
Setup
16
Startup
22
Spraying
26
Standby
28
Shutdown
28
Pressure Relief Procedure
29
Fluid Circulation
30
Circulation through Reactor
30
Circulation through Gun Manifold
31
Diagnostic Codes
32
Temperature Control Diagnostic Codes
32
Motor Control Diagnostic Codes
32
Maintenance
33
Fluid Inlet Strainer Screen
33
Pump Lubrication System
34
Flushing
35
Dimensions
36
Technical Data
37
Graco Standard Warranty
38
Graco Information
38

Graco Reactor H-XP2 Elite Operation (38 pages)

Hydraulic, Heated, Plural Component Proportioner

Brand: Graco | Category: Industrial Equipment | Size: 3 MB

Table of Contents
2
Models
3
Supplied Manuals
4
Related Manuals
4
Warnings
5
Isocyanate Hazard
7
Material Self-Ignition
7
Moisture Sensitivity of Isocyanates
7
Keep Components a and B Separate
7
Foam Resins with 245 Fa Blowing Agents
7
Changing Materials
7
Typical Installation, with Circulation
8
Typical Installation, Without Circulation
9
Component Identification
10
Temperature Controls and Indicators
12
Main Power Switch
12
Red Stop Button
12
Actual Temperature Key/Led
12
Target Temperature Key/Led
12
Temperature Scale Keys/Leds
13
Heater Zone On/Off Keys/Leds
13
Temperature Arrow Keys
13
Temperature Displays
13
Circuit Breakers
13
Motor Controls and Indicators
14
Motor ON/OFF Key/Led
14
PARK Key/Led
14
PSI/BAR Keys/Leds
14
Pressure Key/Led
14
Cycle Count Key/Led
14
Hydraulic Pressure Control Knob
15
Motor Control Arrow Keys
15
Spray Adjustments
15
Setup
16
Startup
21
Spraying
25
Standby
27
Shutdown
27
Pressure Relief Procedure
28
Fluid Circulation
29
Circulation through Reactor
29
Circulation through Gun Manifold
30
Diagnostic Codes
31
Temperature Control Diagnostic Codes
31
Motor Control Diagnostic Codes
31
Maintenance
32
Fluid Inlet Strainer Screen
33
Pump Lubrication System
34
Flushing
35
Dimensions
36
Technical Data
37
Graco Standard Warranty
38
Graco Information
38

Graco Reactor H-XP2 Elite Electrical Diagrams (22 pages)

Brand: Graco | Category: Dispenser | Size: 3 MB

Graco Reactor H-XP2 Elite Electrical Diagrams (14 pages)

Hydraulic, Heated, Plural Component Proportioner

Brand: Graco | Category: Paint Sprayer | Size: 1 MB

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