Graco 96G592 Manuals

Manuals and User Guides for Graco 96G592. We have 1 Graco 96G592 manual available for free PDF download: Instructions Manual

Graco 96G592 Instructions Manual (84 pages)

Automatic Lubrication Pump

Brand: Graco | Category: Water Pump | Size: 11 MB

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1
Table of Contents
2
Safety Symbols
4
General Warnings
5
Part / Models Numbers
8
Liter Models
8
12 Liter Models
9
Understanding the Model Number
10
Component Identification
11
Typical Installation
12
Reservoir
13
Fill with Auto-Fill Shut off Valve and Remote Fill Manifold
13
Fill Without Remote Fill Manifold with Auto-Fill Shut off
14
Installation
15
Unpack the Pump
15
Choose an Installation Location
15
System Configuration and Wiring
16
Grounding (AC Models)
16
Fuses (DC Models)
16
Recommendations for Using Pump in Harsh Environments
16
Pressure Relief Valves
17
Wire and Installation Diagrams
18
Power DIN AC - 15 Foot
19
Power DIN DC - 15 Foot
19
Power CPC DC - 2 Wire
20
Power CPC DC - 5 Wire
20
Power CPC DC - 7 Wire
21
Pump with 7-Pin CPC Power Connector
21
Inputs (M12), Cycle Count and Machine Count
22
Illuminated Remote Run Button (M12)
22
Vent Valve Outputs (M12)
23
Alarm Output
23
Pressure Switch/Sensor Input (M12)
25
External Cables
26
Cable Pin out (M12) for 5 M Cable
26
Wire Colors (FIG . 19)
26
Male Flying Lead Pin out (M12)
26
Wire Colors (FIG . 20)
26
4-Pin (M12) Female Field Wireable Connector
27
For 6 to 8 MM Cable
27
4-Pin (M12) Male Field Wireable Connector for 6 to 8 MM Cable
27
5-Pin (M12) Male Field Wireable Connector for 8 to 11 MM Cable
27
Setup
28
Pressure Relief
28
Connect to Auxiliary Fittings
28
Pressure Relief Valves
28
Set Pump Output Volume
29
Fill Reservoir - Grease Dispense Pumps
29
Models with a Follower Plate
30
Auto-Fill Shut off
31
Load Grease
31
Change Greases
31
Remote Fill with Remote Fill Manifold
31
Remote Fill Without Remote Fill Manifold
32
Prime the Pump
33
Reservoir Level Monitoring
34
Low Level Switch (Grease)
34
Low Level Switch (Oil)
34
Level Sensor (Grease Pump)
34
Max Model Set up
35
Control Panel Overview
35
LCD Screen Details
36
Program the Max Controller
37
Navigating Setup and Data Entry
37
Change Settings
37
Lube Mode
37
Lube End
38
Low Level
39
Paddle (Grease Pumps)
39
Switch (Oil Pumps)
39
Sensor
39
PIN Lock
39
Enable a Lock out PIN
39
Entering a PIN
39
Start up
40
Advanced Options
40
Relay Output (DIN Pumps Only)
40
Signal Outputs (CPC Pumps Only)
40
Pulsed Alarm Relay Response
41
Default Remote Illumination, Signal Output, and Relay Alarm Responses
41
Vent Valve
42
Lubrication Retry
42
Lcd
42
System
42
Change Date and Time
42
Program Settings
43
Interval
44
Operation
45
Controller Operation
45
Main Screens
45
Alerts and Alarms
46
Clear an Alert
46
Clear an Alarm
46
Low Level Alert/Alarm Auto-Clear
46
Alert Types
47
Alarm Types
47
Update Firmware
51
Cellular Connected Pumps
52
Initial Cellular Setup
52
Accessing the UID
52
Cloud Configured Pumps
52
Maintenance
54
Recycling and Disposal
54
End of Product Life
54
Troubleshooting
55
Repair
57
Remove Power Supply
57
Replace Power Supply
58
Remove Cellular Board
58
Replace Cellular Board
59
Verify Cellular Connectivity
59
Remove Main Board
59
Replace Main Board
59
Remove Level Sensor
60
After the Reservoir Is Empty
60
Replace Level Sensor
61
Remove Reservoir with Level Sensor
62
After the Reservoir Is Empty
62
Replace Reservoir with Level Sensor
64
Remove Reservoir with Level Sensor and Auto-Fill Shut off (AFSO)
66
After the Reservoir Is Empty
66
Replace Reservoir with Level Sensor and Auto-Fill Shut off (AFSO)
68
Parts
70
G3 Max Gen 2 Pump 2 L Model
70
G3 Max Gen 2 Pump 4 L and Larger Reservoir
72
G3 Max Gen 2 Pump 8 L Reservoir with Auto-Fill Shut off
74
G3 Max Gen 2 Pump 4 L and 8L Reservoir with Level Sensor and Cellular Connectivity
76
G3 Max Gen 2 Pump 8 L Reservoir with Auto-Fill Shut Off, Level Sensor, and Cellular Connectivity
78
Dimensions
80
Mounting Pattern
80
Technical Specifications
81
California Proposition 65
83
Graco Standard Warranty
84
Graco Information
84

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Graco 96G592 Instructions Manual (84 pages)

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