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Goulds Pumps IOM Manuals
Manuals and User Guides for Goulds Pumps IOM. We have
1
Goulds Pumps IOM manual available for free PDF download: Manual
Goulds Pumps IOM Manual (136 pages)
Brand:
Goulds Pumps
| Category:
Water Pump
| Size: 4.97 MB
Table of Contents
Table of Contents
3
1 Introduction and Safety
6
Introduction
6
Requesting Other Information
6
Safety
6
Safety Terminology and Symbols
7
Environmental Safety
8
User Safety
8
Ex-Approved Products
11
Monitoring Equipment
12
Product Warranty
12
ATEX Considerations and Intended Use
13
2 Transportation and Storage
18
Inspect the Delivery
18
Inspect the Package
18
Inspect the Unit
18
Transportation Guidelines
18
Pump Handling and Lifting
18
Storage Guidelines
20
Long-Term Storage
20
3 Product Description
22
General Description
22
General Description I-ALERT®2 Equipment Condition Monitor
23
Nameplate Information
23
4 Installation
27
Pre-Installation
27
Pump Location Guidelines
27
Foundation Requirements
28
Baseplate-Mounting Procedures
29
Prepare the Baseplate for Mounting
29
Prepare the Foundation for Mounting
30
Install and Level the Baseplate
30
Install the Pump, Driver, and Coupling
31
Pump-To-Driver Alignment
32
Alignment Checks
32
Permitted Indicator Values for Alignment Checks
33
Alignment Measurement Guidelines
33
Attach the Dial Indicators for Alignment
33
Perform Angular Alignment for a Vertical Correction
34
Perform Angular Alignment for a Horizontal Correction
35
Perform Parallel Alignment for a Vertical Correction
36
Perform Parallel Alignment for a Horizontal Correction
37
Perform Complete Alignment for a Vertical Correction
37
Perform Complete Alignment for a Horizontal Correction
38
Grout the Baseplate
38
Piping Checklists
40
General Piping Checklist
40
Suction-Piping Checklist
42
Discharge Piping Checklist
44
Bypass-Piping Considerations
44
Auxiliary-Piping Checklist
45
Final Piping Checklist
45
5 Commissioning, Startup, Operation, and Shutdown
46
Preparation for Startup
46
Remove the Coupling Guard
47
Check the Rotation
48
Couple the Pump and Driver
48
Coupling Guard Assembly
49
Bearing Lubrication
54
Oil Volumes
54
Lubricating-Oil Requirements
55
Acceptable Oil for Lubricating Bearings
55
Replace the Oil Filter
55
Lubricate the Bearings with Oil
57
Convert to Oil-Mist Lubrication
58
Thrust Bearing Cooling Fan (Optional)
59
Lubricate the Bearings with Pure or Purge-Oil Mist (Optional)
60
Lubricate the Bearings with Pressurized Lubrication
61
Lubricate the Bearings after a Shutdown Period
62
Shaft Sealing with a Mechanical Seal
63
Connection of Sealing Liquid for Mechanical Seals
63
Pump Priming
64
Prime the Pump with the Suction Supply above the Pump
64
Prime the Pump with an Outside Supply
64
Prime the Pump with a Separate Hand or Manually Controlled Priming Pump
65
Prime the Pump by Bypassing the Discharge Check Valve
66
Prime the Pump with an Ejector
67
Prime with an Automatic Primer Pump
68
Start the Pump
68
I-ALERT®2 Equipment Health Monitor
69
Pump Operation Precautions
69
Shut down the Pump
71
Deactivate the I-ALERT®2 Equipment Health Monitor
71
Make the Final Alignment of the Pump and Driver
71
Doweling the Pump Casing
72
Installing the Driver
72
6 Maintenance
74
Maintenance Schedule
74
Bearing Maintenance
75
Mechanical-Seal Maintenance
75
Disassembly
76
Disassembly Precautions
76
Tools Required
77
Prepare for Disassembly
77
Disassemble the Radial End (Ball Bearing Pumps)
79
Disassemble the Thrust End (Ball Bearing Pumps)
80
Disassemble the Radial End (Sleeve/Ball Bearing Pumps)
81
Disassemble the Thrust End (Sleeve/Ball Bearing Pumps)
83
Disassemble the Radial End (Sleeve/Tilt Pumps)
86
Disassemble the Thrust End (Sleeve/Tilt Pumps)
88
Guidelines for I-ALERT®2 Equipment Health Monitor Disposal
90
Disassemble the Rotating Assembly
91
Preassembly Inspections
93
Replacement Guidelines
93
Shaft Replacement Guidelines
96
Bearings Inspection
97
Replace the Wear Parts
99
Reassembly
102
Assemble the Rotating Element
102
Install the Rotating Element Assembly
103
Assemble the Thrust End (Ball Bearing Pumps)
105
Assemble the Radial End (Ball Bearing Pumps)
108
Assemble the Thrust End (Sleeve/Ball Bearing Pumps)
109
Assemble the Radial End (Sleeve/Ball Bearing Pumps)
113
Assemble the Thrust End (Sleeve/Tilt Pumps)
114
Assemble the Radial End (Sleeve/Tilt Pumps)
116
Attach the I-ALERT®2 Equipment Health Monitor to the Pump
117
Post-Assembly Checks
118
Assembly References
118
7 Troubleshooting
123
Operation Troubleshooting
123
Alignment Troubleshooting
124
I-ALERT®2 Equipment Health Monitor Troubleshooting
124
8 Parts Listings and Cross-Sectionals
125
Parts List - Model 3610 I-FRAME
125
Cross-Sectional Diagrams
131
9 Other Relevant Documentation or Manuals
134
For Additional Documentation
134
10 Local ITT Contacts
135
Regional Offices
135
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