Goulds Pumps 3198 Manuals

Manuals and User Guides for Goulds Pumps 3198. We have 1 Goulds Pumps 3198 manual available for free PDF download: Installation, Operation And Maintenance Manual

Goulds Pumps 3198 Installation, Operation And Maintenance Manual (147 pages)

Brand: Goulds Pumps | Category: Water Pump | Size: 10.96 MB

Table of Contents
3
Introduction and Safety
7
Introduction
7
Requesting Other Information
7
Safety
7
Safety Terminology and Symbols
8
Environmental Safety
9
User Safety
10
Product Warranty
12
Ex Considerations and Intended Use
12
Transportation and Storage
18
Inspect the Delivery
18
Inspect the Package
18
Inspect the Unit
18
Transportation Guidelines
18
Pump Handling
18
Lifting Methods
18
Storage Guidelines
21
Pump Storage Requirements
21
Frostproofing
22
Product Description
23
General Description 3198 and CV 3198
23
Part Description 3198 and CV 3198
25
General Description I-ALERT® Equipment Health Monitor
26
Nameplate Information
27
Installation
31
Pre-Installation
31
Pump Location Guidelines
31
Foundation Requirements
32
Baseplate-Mounting Procedures
33
Prepare the Baseplate for Mounting
33
Install the Baseplate Using Shims or Wedges
33
Install the Baseplate Using Jackscrews
34
Install the Baseplate Using Spring Mounting
37
Install the Baseplate Using Stilt Mounting
38
Baseplate-Leveling Worksheet
40
Install the Pump, Driver, and Coupling
41
Pump-To-Driver Alignment
41
Alignment Checks
41
Permitted Indicator Values for Alignment Checks
42
Alignment Measurement Guidelines
42
Attach the Dial Indicators for Alignment
43
Pump-To-Driver Alignment Instructions
43
C-Face Adapter
46
Grout the Baseplate
47
Piping Checklists
48
General Piping Checklist
48
Suction-Piping Checklist
51
Discharge Piping Checklist
53
Commissioning, Startup, Operation, and Shutdown
55
Preparation for Startup
55
Remove the Coupling Guard
56
Check the Rotation
58
Impeller-Clearance Check
58
Impeller Clearances (3198 Only)
59
Impeller-Clearance Setting
59
Set the Impeller Clearance - Dial Indicator Method (All Except CV 3196, CV 3198, and LF 3196 Size 1X1.5-4)
60
Set the Impeller Clearance - Dial Indicator Method (CV 3196 and CV 3198 Only)
61
Set the Impeller Clearance - Feeler Gauge Method (All Except CV 3196, CV3198 and LF 3196 Size 1X1.5-4)
62
Set the Impeller Clearance - Feeler Gauge Method (CV 3196 and CV 3198 Only)
63
Couple the Pump and Driver
64
Install the Coupling Guard
64
Bearing Lubrication
69
Shaft-Sealing Options
71
Mechanical Seal Options
71
Connection of Sealing Liquid for Mechanical Seals
72
Packed Stuffing Box Option
72
Install the Shaft Guard - if Provided
72
Pump Priming
73
Prime the Pump with the Suction Supply above the Pump
73
Prime the Pump with the Suction Supply below the Pump
73
Other Methods of Priming the Pump
74
Start the Pump
74
I-ALERT® Equipment Health Monitor
75
Pump Operation Precautions
75
Shut down the Pump
77
Deactivate the I-ALERT® Equipment Health Monitor
77
Reset the I-ALERT® Health Monitor
77
Make the Final Alignment of the Pump and Driver
77
Maintenance
79
Maintenance Schedule
79
Bearing Maintenance
80
Lubricating-Oil Requirements
80
Regrease the Grease-Lubricated Bearings
81
Lubricate the Bearings after a Shutdown Period
82
Shaft Seal Maintenance
83
Mechanical-Seal Maintenance
83
Disassembly
83
Disassembly Precautions
83
Tools Required
84
Drain the Pump
84
Remove the Coupling
85
Remove the Back Pull-Out Assembly
85
Remove the Coupling Hub
88
Impeller Removal
88
Shaft Guard Removal (if Provided)
89
Seal-Chamber Cover Removal
90
Remove the Seal-Chamber Cover and Backplate (NM 3196, 3198, CV 3198)
91
Remove the Frame Adapter (Mti)
92
Remove the Inboard Labyrinth Oil Seal
92
Power-End Disassembly
92
Disassemble the Bearing Frame
96
Guidelines for I-ALERT® Equipment Health Monitor Disposal
97
Disassemble the C-Face Adapter
97
Pre-Assembly Inspections
97
Replacement Guidelines
98
Shaft and Sleeve Replacement Guidelines
100
Bearing-Frame Inspection
101
C-Face Adapter Inspection
102
Seal Chamber and Stuffing Box Cover Inspection
102
Bearings Inspection
104
Bearing-Housing Inspection
104
Bearing Fits and Tolerances
105
Reassembly
105
Assemble the Rotating Element and the Bearing Frame (Sti and Mti)
105
Assemble the Rotating Element and the Bearing Frame (Sti and Mti with Duplex Bearings)
108
Assemble the Frame
112
INPRO Labyrinth Oil Seal Description
116
Assemble the INPRO Labyrinth Oil Seal
116
Assemble the C-Face Adapter
117
Shaft Sealing
117
Shaft Guard Installation (if Provided)
122
Install the Impeller
125
Post-Assembly Checks
127
Install the Back Pull-Out Assembly (Except HT 3196)
127
Assembly References
130
Spare Parts
131
Interchangeability Drawings
132
3198 And CV 3198 Interchangeability
132
Lubrication Conversion
132
Frame Lubrication Conversion
132
Convert from Greased-For-Life or Regreaseable to Oil-Lubricated Bearings
133
Conversion from Flood-Oil to Pure-Oil Mist
134
Convert from Flood Oil to Regreaseable
134
3198 And CV 3198 PTFE Sleeve
134
Replace the 3198 and CV 3198 PTFE Sleeve
134
Troubleshooting
137
Operation Troubleshooting
137
Alignment Troubleshooting
138
Assembly Troubleshooting
138
Parts List and Cross-Sectionals
140
Parts List
140
Other Relevant Documentation or Manuals
145
For Additional Documentation
145
Local ITT Contacts
146
Regional Offices
146

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Goulds Pumps 3198 Installation, Operation And Maintenance Manual (147 pages)

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