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3196 i-FRAME
Goulds Pumps 3196 i-FRAME Manuals
Manuals and User Guides for Goulds Pumps 3196 i-FRAME. We have
1
Goulds Pumps 3196 i-FRAME manual available for free PDF download: Installation, Operation And Maintenance Manual
Goulds Pumps 3196 i-FRAME Installation, Operation And Maintenance Manual (162 pages)
Severe Duty Process Pump
Brand:
Goulds Pumps
| Category:
Water Pump
| Size: 10.29 MB
Table of Contents
Table of Contents
3
Introduction and Safety
7
Introduction
7
Safety
8
Safety Terminology and Symbols
8
Environmental Safety
9
User Safety
10
Ex-Approved Products
11
Product Approval Standards
12
Product Warranty
13
Transportation and Storage
14
Inspect the Delivery
14
Inspect the Package
14
Inspect the Unit
14
Transportation Guidelines
14
Pump Handling
14
Lifting Methods
14
Storage Guidelines
17
Pump Storage Requirements
17
Frostproofing
17
Product Description
18
General Description 3196
18
Part Description 3196
19
General Description I-ALERT Condition Monitor
20
Nameplate Information
22
Installation
25
Preinstallation
25
Pump Location Guidelines
25
Foundation Requirements
26
Baseplate-Mounting Procedures
26
Prepare the Baseplate for Mounting
26
Install the Baseplate Using Shims or Wedges
27
Install the Baseplate Using Jackscrews
28
Install the Baseplate Using Spring Mounting
30
Install the Baseplate Using Stilt Mounting
31
Baseplate-Leveling Worksheet
33
Install the Pump, Driver, and Coupling
34
Pump-To-Driver Alignment
34
Alignment Checks
34
Permitted Indicator Values for Alignment Checks
35
Alignment Measurement Guidelines
35
Attach the Dial Indicators for Alignment
36
Pump-To-Driver Alignment Instructions
36
C-Face Adapter
39
Grout the Baseplate
39
Piping Checklists
41
General Piping Checklist
41
Suction-Piping Checklist
42
Discharge Piping Checklist
44
Commissioning, Startup, Operation, and Shutdown
46
Commissioning, Startup, Operation, Andshutdown
46
Preparation for Startup
46
Remove the Coupling Guard
47
Check the Rotation - Frame Mounted
49
Impeller-Clearance Check
49
Impeller Clearances (3196 and HT 3196)
50
Impeller-Clearance Setting
50
Set the Impeller Clearance - Dial Indicator Method (All Except CV 3196)
50
Set the Impeller Clearance - Feeler Gauge Method (All Except CV 3196)
51
Couple the Pump and Driver
52
Install the Coupling Guard
53
Bearing Lubrication
57
Shaft-Sealing Options
59
Mechanical Seal Options
59
Connection of Sealing Liquid for Mechanical Seals
59
Packed Stuffing Box Option
60
Connection of Sealing Liquid for a Packed Stuffing Box
60
Dynamic-Seal Option
60
Set an Elastomeric Face Seal
61
Prime the Pump with the Suction Supply above the Pump
61
Prime the Pump with the Suction Supply below the Pump
62
Other Methods of Priming the Pump
63
Start the Pump
63
Activate the I-ALERT Condition Monitor
64
I-ALERT ® Condition Monitor Routine Operation
65
Pump Operation Precautions
65
Shut down the Pump
66
Deactivate the I-ALERT Condition Monitor
66
Reset the I-ALERT Condition Monitor
67
Make the Final Alignment of the Pump and Driver
68
Maintenance Schedule
69
Bearing Maintenance
70
Lubricating-Oil Requirements
70
Regrease the Grease-Lubricated Bearings
71
Lubricate the Bearings after a Shutdown Period
72
Mechanical-Seal Maintenance
72
Packed Stuffing-Box Maintenance
73
Dynamic-Seal Maintenance
74
Disassembly Precautions
74
Tools Required
75
Drain the Pump
75
Remove the Coupling
75
Remove the Back Pull-Out Assembly
76
Remove the Coupling Hub
78
Impeller Removal
78
Remove the Impeller (Sti, Mti, and Lti)
78
Remove the Impeller (XLT-I, and I17)
79
Seal-Chamber Cover Removal
81
Remove the Seal-Chamber Cover (3196, CV 3196, HT 3196, LF 3196, 3796)
81
Remove the Stuffing-Box Cover (3196, CV 3196, HT 3196, LF 3196, 3796)
82
Remove the Dynamic Seal
83
Remove the Frame Adapter (Mti, Lti, XLT-I, I17)
84
Remove the Inboard Labyrinth Oil Seal
85
Disassemble the Power End (Sti, Mti)
85
Disassemble the Power End (Sti and Mti with Duplex Bearings)
87
Disassemble the Power End (Lti)
89
Disassemble the Power End (XLT-I and I17)
91
Disassemble the Power End (XLT-I and I17 with Duplex Bearings)
93
Disassemble the Bearing Frame
94
Guidelines for I-ALERT Condition Monitor Disposal
95
Disassemble the C-Face Adapter
95
Pre-Assembly Inspections
96
Replacement Guidelines
96
Shaft and Sleeve Replacement Guidelines
98
Bearing-Frame Inspection
99
C-Face Adapter Inspection
100
Seal Chamber and Stuffing Box Cover Inspection
100
Bearings Inspection
102
Bearing-Housing Inspection
102
Bearing Fits and Tolerances
104
Assemble the Rotating Element and the Bearing Frame (Sti and Mti)
104
Assemble the Rotating Element and the Bearing Frame (Sti and Mti with Duplex Bearings)
107
Assemble the Rotating Element and the Bearing Frame (Lti)
110
Assemble the Rotating Element and the Bearing Frame (XLT-I and I17)
113
Assemble the Rotating Element and the Bearing Frame (XLT-I and I17 with Duplex Bearings)
116
Assemble the Frame
120
INPRO Labyrinth Oil Seal Description
123
Assemble the INPRO Labyrinth Oil Seal
124
Assemble the C-Face Adapter
124
Shaft Sealing
125
Seal the Shaft with a Dynamic Seal
125
Seal the Shaft with a Packed Stuffing Box
126
Seal the Shaft with a Cartridge Mechanical Seal
127
Seal the Shaft with a Conventional Inside-Component Mechanical Seal
128
Seal the Shaft with a Conventional Outside-Component Mechanical Seal
129
Install the Impeller
132
Attach the I-ALERT Condition Monitor to the Pump
133
Post-Assembly Checks
134
Install the Back Pull-Out Assembly (Except HT 3196)
134
Bolt Torque Values
137
Shaft-End Play
138
Bearing Types
138
Spare Parts
138
3196 Interchangeability
139
Frame Lubrication Conversion
139
Convert from Greased-For-Life or Regreaseable to Oil-Lubricated Bearings
140
Conversion from Flood-Oil to Pure-Oil Mist
141
Convert from Flood Oil to Regreaseable
141
Troubleshooting
142
Operation Troubleshooting
142
Alignment Troubleshooting
143
Assembly Troubleshooting
143
I-ALERT ® Condition Monitor Troubleshooting
143
Parts Listings and Cross-Sectionals
144
Parts List
144
Certification: CE or CE ATEX
153
Certificates of Conformance
153
Other Relevant Documentation or Manuals
159
Local ITT Contacts
160
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