Giddings & Lewis CENTURION DSM120 Manuals

Manuals and User Guides for Giddings & Lewis CENTURION DSM120. We have 1 Giddings & Lewis CENTURION DSM120 manual available for free PDF download: Hardware And Installation Manual

Giddings & Lewis CENTURION DSM120 Hardware And Installation Manual (256 pages)

SERVO AMPLIFIERS

Brand: Giddings & Lewis | Category: Amplifier | Size: 25 MB

Servo Amplifiers
2
Table of Contents
4
List of Figures
10
List of Tables
14
Electromagnetic Compatibility Guidelines for Machine Design
16
Dynamic Braking Resistor Selection
16
About this Manual
18
Maintenance and Troubleshooting
18
Selecting Other System Components
18
Dsmpro Installation
18
Unpacking,Inspecting and Storing
18
Dsmpro Installation
19
Additional Instructions and Manuals
21
Host Commands and Dsmpro
21
Touch Pad
21
Symbols and Conventions
22
Typographical and Wording Conventions
22
Drive Set up
22
Graphical Symbols and Warning Classifications
23
Safety
24
Installing and Using the Centurion DSM100 Drive
24
Safety Classifications
24
Potential Hazards
24
Voltage Potentials
25
Your Responsibilities
25
Safety Guidelines
26
Selecting Other System Components
28
Centurion DSM100 Drive Overview
28
Drive Power Ratings
28
Interface Cables
28
Centurion DSM100 Drive Features
29
Stand-Alone Design
29
High Performance Microcontroller Technology
29
IPM Technology
29
Analog and Digital Interfaces
29
Encoder Control
29
Encoder Output
29
Digital I/O
29
Selecting Other System Components
29
Analog I/O
30
AC Input Power
30
Personality Module
30
Multiple Protection Circuits
30
Dsmpro Software
30
Communications
31
Autotuning
31
Agency Approvals
31
Options
31
Motors
32
European Union Requirements
33
Dsmpro Installation
34
Hardware and Software Requirements
34
Installing Dsmpro
35
Starting and Quitting Dsmpro
36
Version Level
36
The Dsmpro Start-Up Screen
36
Quick Start
36
From Windows
37
The Readme File
37
Firmware Files
37
Unpacking,Inspecting and Storing
38
Unpacking the Drive
38
Inspection Procedure
38
Testing the Unit
39
Hardware Set up
40
Drive Checkout Test
40
Unpacking,Inspecting and Storing
41
Connection Diagram
41
Initial Power-Up
41
Storing the Unit
43
Installation
44
Mechanical Installation Requirements
44
DSM Mounting Dimensions
45
Interface Connections
47
Wiring
47
Electromagnetic Compatibility
48
Qualified AC Line Filters
48
Giddings & Lewis AC Line Filters
48
MDF AC Line Filter Mounting Diagrams
49
MDF AC Line Filter Dimensions
50
MIF Single Phase AC Line Filter Mounting Diagram
51
MIF AC Line Filter Dimensions
51
Power Wiring Diagram for DSM110,110P, 120, 120P, 130 and 130P
52
Power Wiring Diagram for DSM175 and DSM175P
53
Power Wiring Diagram for DSM1150 and DSM1150
54
Interfaces
56
J1 - Controller
56
Digital I/O Power
57
Digital Inputs
58
Digital Input Circuit
58
24 Volt Power Supply Specifications
58
General and Dedicated Inputs
59
INPUT1, INPUT2, INPUT3, INPUT4 and FAULT RESET Functions
59
Digital Input Specifications
60
Drive Input Connected to a Switch/Relay Contact
61
Drive Input Connected to an Opto-Isolator
61
Drive Input Connected to an Active High Sourcing Transistor
61
Drive Input Connected to Active Low Output Using a Switch/Relay
61
Drive Input Connected to Active Low Output Using
61
Switch/Relay
61
An Opto-Isolator
62
Drive Input Connected to Sourcing Output
62
Digital Outputs
63
READY and BRAKE Circuits
63
READY Output Specifications
63
BRAKE Output Specifications
63
Digital Output Circuit
64
General and Dedicated Outputs
64
OUTPUT1, OUTPUT2, OUTPUT3 and OUTPUT4 Functions
64
Drive Output Connected to an Opto-Isolator
65
Drive Output Connected to an LED Indicator
65
Transistor Output Specifications
65
Drive Output Connected to a Resistive Load
66
Drive Output Connected to a Switch/Relay
66
Drive Output Connected to Active Low Input Using
66
An Opto-Isolator
66
Analog Inputs
67
Drive Output Connected to Active High (Sinking) Input
67
Positive and Negative Current Limit Circuits
67
Analog Inputs +I LIMIT and -I LIMIT
67
Analog COMMAND Input Circuit
68
Positive and Negative Current Limit Imput Specification
68
Analog Command Input
68
Analog Command Input Specifications
68
Analog Outputs
69
ANALOG 1 and ANALOG 2 Output Circuits
69
Analog Outputs: ANALOG 1 and ANALOG 2
69
Analog Output Specifications
69
Motor Encoder Output Signals
70
Output Encoder Interface Circuit
70
Motor Encoder Output Signal
70
Motor Encoder Output Specifications
70
IOUT Signal Generation
71
Unbuffered Encoder Signal Wiring
71
Auxiliary Encoder Inputs
72
Auxiliary Encoder Input Types
72
Auxiliary Encoder Input Circuit
72
Auxiliary Encoder/Step and Diection/Cw & CCW
73
Quadrature Interface Specifications
73
Interface Cable Examples
74
External Encoder Interface Via TTL Differential Line Drivers
74
Complementary Encoder Interface Via 7406 Line Drivers
74
With Pull-Up Resistors
74
Complementary Encoder Interface Via Standard TTL Logic
75
Single-Ended Encoder Interface Via Open Collector Transistor Without Pull-Up (Not Recommended)
75
Single-Ended Encoder Interface Via Standard TTL Signals
75
Single-Ended Encoder Interface Via Open Collector Transistor with 5 VDC to 12 VDC Pull-Up (Not Recommended)
76
Single-Ended Encoder Interface Via Open Collector Transistor with 24 VDC Pull-Up (Not Recommended)
76
External Step/Direction Interface Via TTL Differential
77
Line Drivers
77
External Step/Direction Interface Via Single-Ended TTL Line Drivers (Not Recommended)
77
Step/Direction and CW/CCW (Step Up/Step Down)
77
Interface Specifications
77
J1 Terminal Strip/Breakout Board
78
External CW/CCW (Step Up/Step Down) Interface Via TTL
78
Differential Line Drivers
78
External CW/CCW (Step Up/Step Down) Interface Via Single-Ended Line Drivers (Not Recommended)
78
J2 - Encoder
80
Pin Signal
80
Motor Encoder Interface Circuit
81
Hall Effect Sensor Circuit
81
J2- Motor Encoder Connector Pin-Outs
81
Centurion DSM Motor Encoder Connections
82
J2 Terminal Strip/Breakout Board
83
J3 - Auxiliary Port
84
J3 - Auxiliary Connector Pin-Outs
84
J4 and J5 - Serial Port
88
RS-232/485 Interface Circuit
88
J4 and J5 - Serial Port Connector Pin-Outs
89
Serial Communications Overview
89
Sixteen Position Rotary Addressing Switch
89
Addressing Examples
89
RS-232 Connections
90
Drive Addressing
90
RS-232 Connection Diagrams
91
Four Wire RS-485 Connections
92
RS-485/RS-422 Communication Comparison
92
Four Wire RS-485 Daisy Chain Connection Diagram
94
RS-232 to RS-485 Multi-Drop Connection Diagram
94
A1, A2 and COM - Analog Outputs
95
ANALOG 1 and ANALOG 2 Output Circuits
95
Analog Outputs ANALOG 1 and ANALOG 2
95
Power Connections
96
TB1 - DC Bus and AC Power
96
Motor Power Cabling
97
TB1 - Motor Power Terminals
97
Motor Power EMC Shield Connection
98
YSM Series Pigtail Ground
98
Motor Overload Protection
99
Emergency Stop Wiring
99
Power Connections
99
Motor Power Contact and Wire Sizing Recommendations
99
DC Bus
100
AC Power Cabling
100
Emergency Stop Contactor Wiring
100
TB1 - DC Bus Terminals
100
TB1 - AC Power Terminals
101
AC Input Power Sizing Requirements
101
Auxiliary Power
102
Auxiliary Power Terminals
103
Auxiliary Power Sizing Requirements
103
TB2 - Shunt Regulator
104
TB2 - Shunt Regulator Terminals
104
External Shunt Wiring Examples
105
Internal Shunt Power Ratings for Drive Models
105
Maximum External Shunt Power Ratings for Drive Models
105
Minimum Ratings for Customer Supplied External
105
Shunt Resistor
105
External Shunt Connection
106
External Shunt Mounting Diagram
106
Application and Configuration Examples
108
Analog Control
108
Hardware Set up
108
Connection Diagram
109
Configuration
109
Analog Controller Connection Diagram
109
Tuning
110
Operation
111
Preset Controller
112
Hardware Set up
112
Preset Binary Inputs
112
Connection Diagram
113
Preset Controller Connection Diagram
113
Configuration
114
Tuning
115
Operation
116
Position Follower (Master Encoder)
117
Hardware Set up
117
Connection Diagram
118
Configuration
118
Master Encoder Connection Diagram
118
Tuning
120
Operation
120
Position Follower (Step/Direction)
122
Hardware Set up
122
Connection Diagram
123
Configuration
123
Step/Direction Controller Connection Diagram
123
Application and Configuration Examples
123
Tuning
125
Operation
125
Position Follower (Step Up/Step Down)
126
Hardware Set up
126
Connection Diagram
127
Configuration
127
Step Up/Step down Controller Connection Diagram
127
Tuning
129
Operation
129
Incremental Indexing
130
Incremental Indexing Examples
130
Hardware Set up
131
Connection Diagram
131
Incremental Indexing Connection Diagram
131
Configuration
132
Tuning
133
Operation
134
Registration Indexing
135
Hardware Set up
135
Registration Indexing Examples
135
Connection Diagram
136
Configuration
136
Registration Indexing Connection Diagram
136
Tuning
138
Operation
139
Absolute Indexing
140
Hardware Set up
140
Absolute Indexing Examples
140
Connection Diagram
141
Configuration
141
Absolute Indexing Connection Diagram
141
Tuning
143
Operation
143
Modifying User Units
144
Changing the Display Units Settings
144
PC Display Units - Default Dialog
144
Tuning Guidelines
146
General Tuning Rules
146
High Inertia Loads
146
Mechanical Resonance
146
Backlash
147
Velocity Loop Structure
147
Auto Tune Mode
148
Torque Current Conditioning Structure
148
Auto Tuning
149
Manual Tune Mode
150
Gains
150
Velocity Loop Gains
150
Filters
151
Position Loop Gains
151
Manual Tuning
152
Tuning the Velocity Loop
152
Tuning the Position Loop
153
Velocity Loop Tuning Examples
154
Signal Nomenclature
154
Underdamped Signal
154
Overdamped Signal
155
Critically Damped Signal (Ideal Tuning)
155
Status Display
156
Operating Messages
156
Error Messages
157
Run-Time Error Codes
157
Status Display
157
Power-Up Error Codes
158
Maintenance and Troubleshooting Maintenance
160
Periodic Maintenance
160
Fuse Replacement
160
EEPROM Personality Module
160
Fuse and Jumper Locations
162
Firmware Upgrading
163
Firmware Upgrade Procedure Using Dsmpro
163
Troubleshooting
164
Error Codes
164
Troubleshooting Guide
164
RS-232 Communication Test
169
Testing Digital Outputs
170
Testing Digital Inputs
171
Testing Analog Outputs
172
Testing Positive and Negative Current Limits
172
Testing Encoder Inputs
174
Maintenance and Troubleshooting
175
Options and Accessories
176
Centurion DSM100 Drives
176
Fuses
177
Options and Accessories
177
Interface Cables
177
Options and Accessories
178
Serial Interface Cables
179
Encoder Feedback Cables
180
Motor Power Cables
181
Connector Kits
182
Mating Connectors
182
Options and Accessories
183
Cable Diagrams, Schematics and Examples
184
Interface Cables
185
J1 to J3 Interface Cable (P/N 401-34422)
185
J1 to no Connector Interface Cable (P/N 401-34411)
186
J3 to no Connector Interface Cable (P/N 401-34410)
187
J1 to 50-Pin Terminal Block Kit Diagram
188
J1 to 50-Pin D-Connector Cable (Supplied with 401-34409 Kit)
189
J2 to 25-Pin Terminal Block Kit Diagram (P/N 401-34408-00)
190
J2 to 25-Pin D-Connector Cable (Supplied with Kit 401-34408)
191
Serial Interface Cables
192
J5 to 9-Pin D-Shell Interface Diagram (P/N 502-04020-XX)
192
J5 to J5 Serial Interface Cable (P/N 502-04021-XX)
193
J5 to no Connector Serial Interface Cable (P/N 401-34423-XX)
194
Encoder Feedback Cables
195
FSM, HSM or SSM Series Motors to no Connector Encoder Cable (P/N 401-34425-XX)
195
J2 to FSM, HSM or SSM Series Encoder Cable (P/N 401-34407-XX)
196
J2 to YSM Series Encoder Cable (P/N 401-30233-XX)
197
No Connector to YSM Series Encoder Cable (P/N 401-30253-XX)
198
J2 to no Connector Encoder Cable (P/N 401-34424-XX)
199
Motor Power Cables
200
Or 300 FSM, HSM or SSM Series Power Cable (P/N401-34413-XX)
200
FSM, HSM or SSM -Series Power Cable (P/N 401-34414-XX)
200
Or 620 FSM, HSM or SSM Series Power Cable (P/N 401-34415-XX)
201
SSM or HSM Series Power Cable (P/N 401-34416-XX)
201
Cable Diagrams, Schematics and Examples
201
SSM or HSM Series Power Cable (P/N 401-34417-XX)
202
Cabling Examples
204
FSM, HSM or SSM Series Motors to Centurion DSM100 Drive
205
FSM, HSM or SSM Series Motors to Centurion DSM100 Drive Using P2 Terminal Strip
205
YSM Series Motors to Centurion DSM100 Drive
206
YSM Series Motors to Centurion DSM100 Drive Using P2 Terminal Strip
207
Touchpad Instructions Installation and Operation
208
Touchpad Instructions
208
Touchpad Connection and Pinouts
208
Touchpad Version Number Display
209
Touchpad Commands
210
Supplemental Instructions
213
Motor Selection
213
Displays
213
Touchpad Fault/Error/Warning Displays
214
Motor Table
216
Touchpad Options
216
Touchpad Motor Table Identification by Motor Series
216
Touchpad Motor Table Identification by Motor ID
216
Option Selections for the Touchpad
216
Touchpad Lists
217
Index Termination Parameter List for Touchpad
218
Home Type Parameter List for Touchpad
218
Homing Auto-Start Parameter List for Touchpad
218
Reverse Enable for Homing
218
Digital Input Parameter List for Touchpad
218
Digital Output Parameter List for Touchpad
219
Analog Output Parameter List for Touchpad
219
Drive Status List for Touchpad
219
Input Flags Parameter List for Touchpad
220
Output Flags Parameter List for Touchpad
220
Touchpad Instructions
221
EMI Source-Victim Model
222
Electromagnetic Compatibility Guidelines for Machine Design
223
Filtering
223
AC Line Filter Selection
223
AC Line Filter Installation
224
Grounding
225
Single Point Ground Types
225
Shielding and Segregation
226
Dynamic Braking Resistor Selection
228
Dynamic Braking Equations
228
Sample Calculations
230
Specifications
232
Power
236
Specifications
236
Power Dissipation
238
Pictorial Index
246
DSM 007 and DSM 007P, DSM120 and DSM120P
246
DSM130 and DSM130P
246
DSM175 and DSM175P
247
DSM1150 and DSM1150P
248
Interface Connections
249
DSM Interface Connection Diagram
249
EU Directives
250
Declaration of Conformity
250
Product Support
252
Bulletin Board Service (BBS)
252

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Giddings & Lewis CENTURION DSM120 Hardware And Installation Manual (256 pages)

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