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Genie Industries S-80 Boom Lift Manuals
Manuals and User Guides for Genie Industries S-80 Boom Lift. We have
1
Genie Industries S-80 Boom Lift manual available for free PDF download: Service Manual
Genie Industries S-80 Service Manual (259 pages)
Brand:
Genie Industries
| Category:
Boom Lifts
| Size: 9 MB
Table of Contents
Table of Contents
6
Specifications
15
Machine Specifications
15
Performance Specifications
16
Hydraulic Specifications
17
Ford LRG 423 Engine Specifications
18
Deutz F4L 1011F Engine Specifications
20
Hydraulic Hose and Fitting Torque Specifications
22
Bolt Torque Specifications
23
Scheduled Maintenance Inspections
25
Maintenance Inspection Report
31
Scheduled Maintenance Procedures
33
Inspect the Manuals
34
Inspect the Decals and Placards
34
Inspect for Damage, Loose or Missing Parts
34
Check the Engine Oil Level
35
Check the Engine Coolant Level - Gasoline/Lpg Models
35
Check for Fuel Leaks
35
Check the Hydraulic Oil Level
36
Check for Hydraulic Leaks
36
Check the Tire Pressure
37
Test the Extendable Axles
37
Test the Platform and Ground Controls
38
Test the Auxiliary Power Operation
39
Test the Tilt Sensor
39
Test the Limit Switches
40
Replace the Engine Oil and Filter - Gasoline/Lpg Models
43
Drain the Fuel Filter/Water Separator - Deutz Diesel Models
44
Replace the Engine Air Filter
45
Check the Engine Belt
46
Check the Radiator - Gasoline/Lpg Models
47
Check the Oil Cooler and Cooling Fins - Deutz Diesel Models
47
Check the Exhaust System
48
Check the Battery
49
Check the Hydraulic Tank Filter Condition Indicator
49
Inspect the Electrical Wiring
50
Inspect the Tires and Wheels (Including Lug Nut Torque)
50
Confirm the Proper Brake Configuration
51
Check the Oil Level in the Torque Hubs
51
Check and Adjust the Engine Idle Mixture - Gasoline/Lpg Models
52
Check and Adjust the Engine RPM
52
Test the Key Switch
54
Test the Ground Control Override
55
Test the Platform Self-Leveling
55
Test the Horn
55
Test the Foot Switch
55
Test the Engine Idle Select
56
Test the Fuel Select Operation - Gasoline/Lpg Models
56
Test the Drive Enable System
57
Test the Drive Brakes
58
Test the Drive Speed - Stowed Position
58
Test the Alarm Package - Optional Equipment
59
Check the Hydraulic Limit Switch Linkage
59
Perform Hydraulic Oil Analysis
59
Replace the Engine Oil and Filter - Deutz Diesel Models
60
Check the Boom Wear Pads
61
Check the Extendable Axle Wear Pads
61
Check the Turntable Rotation Bearing Bolts
62
Check the Free-Wheel Configuration
62
Grease the Turntable Rotation Bearing and Rotate Gear
64
Replace the Torque Hub Oil
64
Replace the Hydraulic Tank Filter
66
Replace the Drive Loop Hydraulic Filter
66
Replace the Diesel Fuel Filter/Water Separator - Deutz Diesel Models
67
Replace the Gasoline Fuel Filter - Gasoline/Lpg Models
68
Replace the PCV Valve - Gasoline/Lpg Models
69
Replace the Spark Plugs - Gasoline/Lpg Models
69
Check and Adjust the Air/Lpg Mixture - Gasoline/Lpg Models
70
Check and Adjust the Ignition Timing - Gasoline/Lpg Models
71
Check the Engine Valve Clearances - Deutz Diesel Models
71
Check the Turntable Rotation Gear Backlash
71
Test or Replace the Hydraulic Oil
72
Change or Recondition the Engine Coolant - Gasoline/Lpg Models
72
Change the Fuel Lines
74
Check the Engine Valve Clearance - Gasoline/Lpg Models
75
Check the Engine Cylinder Compression - Gasoline/Lpg Models
75
Clean the PCV Hoses and Fittings - Gasoline/Lpg Models
76
Check the Fuel Injection Pumps and Injectors - Deutz Diesel Models
76
Check the Toothed Belt - Deutz Diesel Models
77
Replace the Timing Belt - Gasoline/Lpg Models
77
Grease the Steer Axle Wheel Bearings, 2WD Models
77
Engine will Not Crank over
81
Engine Cranks over but will Not Start - Gasoline/Lpg Models
86
Engine Runs While Cranking then dies
86
Engine Cranks over but will Not Start - Deutz Diesel Models
90
Engine will Not Start on LPG, but will Start on Gasoline - Gasoline/Lpg Models
93
Engine will Not Start on Gasoline, but will Start on LPG
95
Engine High Idle Inoperative - Gasoline/Lpg Models
97
Engine Low Idle Inoperative - Gasoline/Lpg Models
100
Engine High Idle Inoperative - Deutz Diesel Models
101
Engine Low Idle Inoperative - Deutz Diesel Models
103
All Functions Inoperative, Engine Starts and Runs
104
All Lift and Steer Functions Inoperative, Drive Functions Operational
105
All Lift Functions Inoperative, Steer and Drive Functions Operational
106
Ground Controls Inoperative, Platform Controls Operate Normally
108
Platform Controls Inoperative, Ground Controls Operate Normally
109
Boom up Function Inoperative
110
Boom down Function Inoperative
113
Boom Extend Function Inoperative
116
Boom Retract Function Inoperative
119
Turntable Rotate Left Function Inoperative
122
Turntable Rotate Right Function Inoperative
126
All Platform Leveling Functions Inoperative
130
Platform Level up Function Inoperative
131
Platform Level down Function Inoperative
133
Platform Rotate Left Function Inoperative
135
Platform Rotate Right Function Inoperative
138
Drive Chassis Jack Function Inoperative
145
Axle Extend/Retract Inoperative
147
Steer Left Function Inoperative
148
Steer Right Function Inoperative
150
All Drive Functions Inoperative, All Other Functions Operate Normally
152
Drive Forward or Reverse Function Inoperative
155
Traction Function Inoperative
156
Machine will Not Drive at Full Speed
157
Machine Drives at Full Speed with Platform Raised or Extended
158
Drive Enable System Is Malfunctioning
159
Auxiliary Functions Inoperative
160
Schematics
163
Electrical Components
164
Electrical Symblos Legend
166
Abbreviation Legend
167
Electrical Schematic-Gasoline/Lpg Models
169
Ground Control Box Legend - Gasoline/Lpg Models
171
Ground Control Box Wiring Diagram-Gasoline/Lpg Models
172
Platform Control Box Legend - Gasoline/Lpg Models
173
Platform Control Box Wiring Diagram-Gasoline/Lpg Models
174
Hydraulic Symbols Legend
182
2WD Hydraulic Schematic
183
4WD Hydraulic Schematic
184
Platform Controls
186
Joystick Controllers
186
Horsepower Limiter Board
190
Foot Switch
192
Resistors
193
Toggle Switches
193
Control Relays
194
Platform Components
195
Platform
195
Platform Leveling Slave Cylinder
195
Platform Rotator
196
Jib Boom Components, S-85 Models
199
Jib Boom, S-85 Models
199
Jib Boom / Platform Rotate Manifold Components, S-85 Models
199
Boom Components
202
Boom Cable Track
202
Boom
204
Boom Lift Cylinder
206
Extension Cylinders
207
Platform Leveling Master Cylinder
208
Turntable Covers
210
Deutz Engine F4L 1011F
211
RPM Adjustment
211
Flex Plate
211
Ford LRG-423 Engine
212
Governor Actuator
212
Choke Adjustments
213
Timing Adjustment
214
Carburetor Adjustment
214
RPM Adjustment
214
Flex Plate
214
Water Temperature and Oil Pressure Gauges
215
Vacuum Switch
216
Ground Controls
217
Control Relays
217
Wago Components
217
Resistors
217
Power Relay
218
Hydraulic Pumps
219
Lift/Steer Pump
219
Drive Pump
219
Manifolds
222
Function Manifold Components
222
Valve Adjustments - Function Manifold
226
Turntable Rotation Manifold Components
229
Chassis Jack Manifold Components
230
Axle Extend Dump Manifold Components
231
Steer Manifold Components
233
2WD Drive Manifold Components
236
Valve Adjustments, 2WD Drive Manifold
238
4WD Drive Manifold Components
240
Valve Adjustments, 4WD Drive Manifold
242
Fuel and Hydraulic Tanks
243
Fuel Tank
243
Hydraulic Tank
243
Turntable Rotation Components
246
Rotation Hydraulic Motor
246
2WD Steering Axle Components
249
Yoke and Hub
249
Steering Cylinders
250
Tie Rod Cylinder
251
4WD Steering Axle Components
252
Yoke and Hub
252
Steering Cylinders
253
Tie Rod Cylinder
253
Extendable Axle Components
254
Extendable Axles
254
Drive Chassis Lift Jacks
256
Hydraulic Limit Switches
256
Non-Steering Axle Components
257
Drive Motor
257
Torque Hub
257
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