Genie Industries S-40 Manuals

Manuals and User Guides for Genie Industries S-40. We have 1 Genie Industries S-40 manual available for free PDF download: Service Manual

Genie Industries S-40 Service Manual (208 pages)

Brand: Genie Industries | Category: Boom Lifts | Size: 1 MB

Table of Contents
5
Specifications
13
Machine Specifications
13
Performance Specifications
14
Hydraulic Specifications
15
Bolt Torque Specifications
16
Ford LSG 423 Engine Specifications
17
Deutz F3L Engine Specifications
20
Scheduled Maintenance Inspections
21
Maintenance Inspection Report
27
Scheduled Maintenance Procedures
29
Inspect the Manuals
30
Inspect the Decals and Placards
30
Inspect for Damage, Loose or Missing Parts
30
Check the Engine Oil Level
31
Check the Engine Coolant Level - Gasoline/Lpg Models
31
Check for Fuel Leaks
31
Check the Hydraulic Oil Level
32
Check for Hydraulic Leaks
32
Check the Tire Pressure
33
Test the Platform and Ground Controls
33
Test the Auxiliary Power Operation
34
Test the Tilt Sensor
35
Test the Limit Switches
35
Test the Oscillate Axle
37
Replace the Engine Oil and Filter - Gasoline/Lpg Models
38
Replace the Engine Air Filter
39
Check the Engine Belt(S)
40
Check the Radiator - Gasoline/Lpg Models
40
Check the Oil Cooler and Cooling Fins - Deutz Diesel Models
40
Check the Exhaust System
41
Check the Battery
42
Check the Hydraulic Tank Filter Condition Indicator
42
Inspect the Electrical Wiring
43
Inspect the Tires and Wheels
43
Confirm the Proper Brake Configuration
44
Check the Oil Level in the Torque Hubs
44
Check and Adjust the Engine Idle Mixture - Gasoline/Lpg Models
45
Check and Adjust the Engine RPM
45
Test the Key Switch
47
Test the Emergency Stop Buttons
48
Test the Ground Control Override
48
Check the Directional Valve Linkage
49
Test the Platform Self-Leveling
49
Test the Service Horn
49
Test the Foot Switch
50
Test the Engine Idle Select
50
Test the Fuel Select Operation - Gasoline/Lpg Models
51
Test the Drive Enable System
51
Test the Drive Brakes
52
Test the Drive Speed - Stowed Position
52
Test the Alarm Package - Optional Equipment
53
Perform Hydraulic Oil Analysis
53
Replace the Engine Oil and Filter - Deutz Diesel Models
54
Check the Boom Wear Pads
55
Check the Turntable Rotation Bearing Bolts
55
Check the Free-Wheel Configuration
56
Grease the Turntable Rotation Bearing and Rotate Gear
57
Replace the Torque Hub Oil
57
Replace the Hydraulic Tank Filter
59
Replace the Drive Loop Hydraulic Filter
59
Replace the Diesel Fuel Filter - Deutz Diesel Models
60
Replace the Gasoline Fuel Filter - Gasoline/Lpg Models
60
Replace the PCV Valve - Gasoline/Lpg Models
62
Clean or Replace the Distributor Cap and Rotor - Gasoline/Lpg Models
62
Replace the Spark Plugs - Gasoline/Lpg Models
63
Check and Adjust the Air/Lpg Mixture - Gasoline/Lpg Models
64
Check and Adjust the Ignition Timing - Gasoline/Lpg Models
65
Check the Engine Valve Clearances - Deutz Diesel Models
65
Test or Replace the Hydraulic Oil
66
Change or Recondition the Engine Coolant - Gasoline/Lpg Models
67
Change the Fuel Lines
69
Check the Engine Valve Clearance - Gasoline/Lpg Models
70
Check the Engine Cylinder Compression - Gasoline/Lpg Models
70
Clean the PCV Hoses and Fittings - Gasoline/Lpg Models
71
Check the Fuel Injection Pumps and Injectors - Deutz Diesel Models
72
Check the Toothed Belt - Deutz Diesel Models
72
Replace the Timing Belt - Gasoline/Lpg Models
72
Troubleshooting Flow Charts
73
Engine will Not Crank over
75
Engine Cranks over but will Not Start - Gasoline/Lpg Models
80
Engine Cranks over but will Not Start - Deutz Diesel Models
84
Engine will Not Start on LPG, but will Start on Gasoline - Gasoline/Lpg Models
87
Engine will Not Start on Gasoline, but will Start on LPG
89
Engine High Idle Inoperative - Gasoline/Lpg Models
91
Engine Low Idle Inoperative - Gasoline/Lpg Models
93
Engine High Idle Inoperative - Deutz Diesel Models
94
Engine Low Idle Inoperative - Deutz Diesel Models
96
All Functions Inoperative, Engine Starts and Runs
97
All Lift and Steer Functions Inoperative, Drive Functions Operational
98
Ground Controls Inoperative, Platform Controls Operate Normally
99
Platform Controls Inoperative, Ground Controls Operate Normally
100
Boom up Function Inoperative
101
Boom down Function Inoperative
103
Boom Extend Function Inoperative
105
Boom Retract Function Inoperative
107
Turntable Rotate Function Inoperative
108
Turntable Rotate Left Function Inoperative
110
Turntable Rotate Right Function Inoperative
111
All Platform Leveling Functions Inoperative
112
Platform Level up Function Inoperative
113
Platform Level down Function Inoperative
114
Platform Rotate Left Function Inoperative
115
Platform Rotate Right Function Inoperative
116
Oscillate Function Inoperative
117
Steer Left Function Inoperative
118
Steer Right Function Inoperative
119
All Drive Functions Inoperative, All Other Functions Operate Normally
120
Drive Forward or Reverse Function Inoperative
123
Traction Function Inoperative
124
Machine will Not Drive at Full Speed
125
Machine Drives at Full Speed with Platform Raised or Extended
126
Drive Enable System Is Malfunctioning
127
Auxiliary Functions Inoperative
128
Schematics
129
Electrical Symbols Legend
130
Electrical Schematic - Gasoline/Lpg Models
131
Ground Control Box Legend - Gasoline/Lpg Models
134
Relay Panel Legend - Gasoline/Lpg Models
135
Platform Control Box Legend - Gasoline/Lpg Models
136
Electrical Schematic - Diesel Models
137
Ground Control Box Legend - Diesel Models
140
Platform Control Box Legend - Diesel Models
141
Hydraulic Symbols Legend
143
2WD Hydraulic Schematic - Non-Oscillating Axle
144
2WD Hydraulic Schematic - Oscillating Axle
145
4WD Hydraulic Schematic
147
Platform Controls
151
Joystick Controllers
151
Horsepower Limiter Board
154
Foot Switch
156
Resistors
156
Toggle Switches
157
Platform Components
158
Platform
158
Platform Leveling Slave Cylinder
158
Platform Rotator
159
Boom Components
161
Plastic Cable Track
161
Boom
161
Boom Lift Cylinder
163
Extension Cylinder
164
Platform Leveling Master Cylinder
165
Turntable Covers
166
Deutz Engine F3L 1011
167
RPM Adjustment
167
Flex Plate
167
Oil Temperature and Oil Pressure Gauges
167
Ford LSG-423 Engine
168
Governor Actuator
168
Choke Adjustments
169
Timing Adjustment
170
Carburetor Adjustment
170
RPM Adjustment
170
Flex Plate
170
Water Temperature and Oil Pressure Gauges
171
Vacuum Switch
171
Ground Controls
172
Control Relays
172
Wago Components
174
Resistor
175
Power Relay
175
Hydraulic Pumps
176
Lift/Steer Pump
176
Drive Hydraulic Pump
177
Function Manifold
179
Function Manifold Components
179
Valve Adjustments - Function Manifold
181
Fuel and Hydraulic Tanks
184
Hydraulic Tank
184
Fuel Tank
185
Turntable Rotation Components
186
Rotation Hydraulic Motor
186
Turntable Rotation Manifold Components
187
2WD Steering Axle Components
188
Yoke and Hub
188
Steering Cylinders
189
Tie Rod
190
4WD Steering Axle Components
191
Yoke and Hub
191
Steering Cylinders
192
Tie Rod
192
Steer and Oscillate Manifolds
194
Oscillate Manifold Components
194
Valve Adjustments
195
Directional Valve Manifold Components
196
Steer Manifold Components
198
Non-Steering Axle Components
199
Drive Motor
199
Torque Hub
199
2WD Drive Manifold
201
2WD Drive Manifold Components
201
Valve Adjustments
203
4WD Drive Manifold
205
4WD Drive Manifold Components
205
Valve Adjustments
207

Genie Industries Categories

Boom Lifts Lifting Systems

More Genie Industries Manuals

Genie Industries S-40 Manuals

Genie Industries S-40 Service Manual (208 pages)

Table of Contents

Related Products

Genie Industries Categories