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General Monitors TS4000 Gas Detector Manuals
Manuals and User Guides for General Monitors TS4000 Gas Detector. We have
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General Monitors TS4000 Gas Detector manual available for free PDF download: Instruction Manual
General Monitors TS4000 Instruction Manual (84 pages)
Intelligent Sensor for Toxic Gas Detection
Brand:
General Monitors
| Category:
Security Sensors
| Size: 0.82 MB
Table of Contents
Table of Contents
3
Table of Figures
6
About this Manual
8
Format Conventions
8
Notes, Cautions, and Warnings
8
Menu Formats
8
MODBUS Register Formats
8
Other Sources of Help
8
Contacting Customer Support
8
1 Before Installation
9
System Integrity Verification
9
Commissioning Safety Systems
9
Notes and Warnings
9
Glossary of Terms
10
Table 1: Glossary of Terms
10
2 Product Overview
12
General Description
12
Features and Benefits
12
Applications
12
Base Unit
13
Figure 1: Base Unit
13
Table 2: Sample Industry Applications
13
Interface Module
14
Figure 2: Interface Module
14
Electrochemical Cell
15
Figure 3: Electrochemical Cell Assembly
15
3 Installation
16
Unpacking the Equipment
16
Preparing for the Installation
16
Required Tools
16
Table 3: Installation Overview
16
Detection Location Guidelines
17
Table 4: Required Tools
17
Installation Overview
18
Intrinsic Safety Barrier
18
Table 5: Gas Combination Table
18
Electrochemical Cell Maintenance
19
Mounting Instructions
19
Mounting Dimensions
20
Figure 4: Mounting Dimensions
20
Mounting - Local Configuration
21
Figure 5: Local Configuration Diagram
21
Mounting - Remote Configuration with External Junction Box
22
Figure 6: Remote Configuration Diagram
22
Wiring Connections
23
Figure 7: Wiring Diagram - Local Configuration
24
Figure 8: Wiring Diagram - Remote Configuration
25
Wiring Safety Notices
25
Base Unit Wiring
26
Figure 9: Terminal Block Connector Pinouts
26
Connecting to the Power Supply DC Ground
27
Figure 10: Terminal Block Connector Detail
27
Table 6: TS4000 to GM Display Device DC Ground Connections
27
Connecting Control Room Devices to the TB1 Block
28
Table 7: TS4000 Terminal Block TB1 Pinouts
28
Table 8: Connection to GM Display Device 4-20Ma Connections
28
Connecting to the +24VDC Power Supply
29
Table 10: Connections to Remote Calibration and Relay Reset Devices
29
Table 9: Connection to Control Room MODBUS Devices
29
Connecting Alarm Relay Devices to the TB3 Block
30
Table 11: TS4000 to GM Display Device +24VDC Connections
30
Table 12: TB3 Relay Contacts Energized / De-Energized Settings
30
Applying Power and Starting Operation
31
Start-Up Readiness Checklist
31
Figure 11: Relay Protection for DC and AC Loads
31
Table 13: Start-Up Readiness Checklist
31
Start-Up Process
32
Maintaining Explosion Proof Integrity
32
4 Operation
34
Start-Up Checklist
34
User Menu Structure
34
Table 14: Start-Up Checklist
34
User Menu Display
36
Table 15: User Menu Display
36
Start-Up
37
Using the Selection Magnet
38
Figure 13: Selection Magnet
38
Figure 14: Start-Up Menu Sequence
38
Selectable Options
39
Sensor Range
39
Figure 15: Selectable Options
39
Warning Relay Settings
40
Alarm Relay Settings
42
MODBUS Channel 1 Settings
43
MODBUS Channel 2 Settings
44
Relay Reset
45
Figure 16: Relay Reset
45
Gas Check Mode
46
Gas Check Procedure
46
Figure 17: Gas Check
46
Calibration Mode
47
Calibration Procedure
47
Figure 18: Calibration Mode
47
Remaining Sensor Life
49
Initializing the Remaining Sensor Life
49
Calibration Equipment - Portable Purge Calibrator
49
5 Modbus Interface
51
Introduction
51
Baud Rate
51
Data Format
51
Function Codes Supported
51
Table 16: Selectable Data Formats
51
MODBUS Read Status Protocol (Query / Response)
52
Table 17: MODBUS Read Register(S) Request
52
Table 18: MODBUS Read Register(S) Response
52
MODBUS Write Command Protocol (Query / Response)
53
Table 19: MODBUS Write Register Request
53
Table 20: MODBUS Write Register Response
53
Exception Responses and Exception Codes
54
Exception Response
54
Table 21: Exception Response
54
Exception Code
55
Table 22: Exception Codes
55
Command Register Locations
56
Table 23: Command Register Locations
56
Command Register Details
58
Analog (0X0000)
58
Mode (0X0001)
58
Table 24: Base Unit Mode Bitmap
58
Status / Error (0X0002)
59
Table 25: Mode Descriptions
59
Table 26: Base Unit Status Error Bitmap
59
Sensor Raw Data (0X0003)
60
Unit Type (0X0004)
60
Software Revision (0X0005)
60
Sensor Temperature Output (0X0006)
60
Alarm Relay Settings (0X000D)
60
Warn Relay Settings (0X000E)
61
Com1 Address (0X000F)
61
Table 27: Alarm Relay Settings
61
Table 28: Warning Relay Settings
61
Com1 Baud Rate (0X0010)
62
Com1 Data Format (0X0011)
62
Com2 Address (0X0012)
62
Com2 Baud Rate (0X0013)
62
Table 29: Com1 Baud Rate
62
Table 30: Selectable Data Formats
62
Table 31: Com2 Baud Rate
62
Com2 Data Format (0X0014)
63
Reset Relays (0X0016)
63
Sensor Life (0X0017)
63
Sensor Scale (0X0018)
63
Sensor Type (0X0019)
63
Table 32: Sensor Types and Scales
63
Total Receive Errors (0X0020)
64
Total Data Errors (0X0021)
64
Function Code Errors (0X0022)
64
Starting Address Errors (0X0023)
64
CRC High Byte Errors (0X0025)
64
CRC Low Byte Errors (0X0026)
64
Clear Communication Errors (0X002D)
64
Clear Interface Module Communication Errors (0X002E)
64
6 Maintenance
65
General Maintenance
65
Storage
65
7 Troubleshooting
66
Fault Codes and Remedies
66
Table 33: Fault Codes
66
Table 34: Fault Code Priorities
67
8 Customer Support
68
General Monitors' Offices
68
Table 35: GM Locations
68
9 Appendix
69
Warranty
69
Conversion Matrix - Percent of Scale to Scaled Value
70
Table 36: Conversion Matrix - Percent of Scale to Scaled Value
70
Periodic Testing / Calibration of Field Devices
73
Periodic System Verification
73
Specifications
74
Table 37: System Specifications
74
Table 38: Mechanical Specifications - Base Unit
74
Table 39: Mechanical Specifications - Interface Module
74
Table 40: Cable Requirements
75
Table 41: Electrical Specifications
75
Table 42: Environmental Specifications
75
Figure 19: 10252 Round Anodized Aluminum Junction Box
76
Figure 20: 31305-2 Anodized Aluminum Junction Box
76
Junction Boxes
76
Figure 21: 45167-1 Splash - Guard Used for CI , CIO and O Gases
77
Figure 22: 70631-2 Splash - Guard
77
Splash - Guards
77
Accessories
78
Calibration Accessories
78
Figure 23: 45170-1 Flow Block
78
Figure 24: 45172-1 Calibration Plug
78
Calibration Schedule
79
Parts and Accessories
80
Table 43: TS4000 Part Numbers
80
Table 44: Replacement Sensors
80
Table 45: Mounting Accessories
81
Table 46: TS4000 Calibration Accessories
81
Table 47: Calibration Kits (Cylinder, Regulator, and Tubing)
81
Table 48: Spare Cylinders
82
Index
83
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