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HW5500E
Generac Power Systems HW5500E Manuals
Manuals and User Guides for Generac Power Systems HW5500E. We have
1
Generac Power Systems HW5500E manual available for free PDF download: Diagnostic Repair Manual
Generac Power Systems HW5500E Diagnostic Repair Manual (84 pages)
50/60 Hertz Portable Generators
Brand:
Generac Power Systems
| Category:
Portable Generator
| Size: 9 MB
Table of Contents
Read this Manual Thoroughly
2
Replacement Parts
2
Table of Contents
3
Rotor and Stator Resistance Tables
4
Section 1 Brushless Capacitor Excitation
7
Introduction
7
Stator Assembly
7
Rotor Assembly
7
Circuit Breakers
7
Operation
8
Troubleshooting Flowcharts
9
Section 2 Direct Excitation (Brush Type)
11
Introduction
11
Stator Assembly
11
Brush Holder and Brushes
11
Rotor Residual Magnetism
11
Voltage Regulator
11
Operation
11
Troubleshooting Flowcharts
13
Section 3 AC Diagnostic Tests
15
Test 1 - Check No-Load Voltage and Frequency
15
Test 2 - Check Main Circuit Breaker
15
Test 3 - Check Continuity of Receptacle Panel
15
Test 4 - Fixed Excitation Test/Rotor Amp Draw Test
16
Test 5 - Field Flash Alternator
18
Test 6 - Check Capacitor
19
Test 7 - Test Brushless DPE Windings
19
Test 8 - Test Brushless Stator Windings
20
Test 9 - Test Brushed Stator Windings
20
Test 10 - Check Load Voltage and Frequency
20
Test 11 - Check Load Watts and Amperage
20
Test 12 - Adjust Voltage Regulator
21
Section 4 Engine Diagnostic Tests
23
Diagnostic Flow Charts
23
Introduction
31
Test 13 - Check Fuse
31
Test 14 - Check Battery and Cables
31
Test 15 - Check Voltage at Starter Contactor (SC)
32
Test 16 - Check START-RUN-STOP Switch
32
Test 17 - Test OFF-ON Switch
33
Test 18 - Check Starter Motor
33
Test 19 - Check Ignition Spark
34
Test 20 - Check Spark Plugs
35
Test 21 - Check Carburetion
35
Test 22 - Choke Test
35
Test 23 - Check Valve Adjustment
35
Test 24 - Check Engine / Cylinder Leak down Test / Compression Test
36
Test 25 - Check Flywheel
37
Test 28 - Remove Shutdown Wire
38
Test 27 - Check / Adjust Governor
38
Test 28 - Check Oil Level Switch
39
Test 29 - Check Oil Pressure Switch
39
Test 33 - Test Recoil Function
40
Test 34 - Test Engine Function
40
Test 35 - Check for Fuel Delivery
40
Test 40 - Transfer Switch Test Operation
40
Test 41 - CO Module Verification Test
41
Section 5 Major Disassembly
43
Introduction
43
Section 6 Electrical Data
67
Introduction
67
Electrical Formulas
83
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