GEA VARIVENT Manuals

Manuals and User Guides for GEA VARIVENT. We have 3 GEA VARIVENT manuals available for free PDF download: Operating Instructions Manual, Operating Instruction

GEA VARIVENT Operating Instructions Manual (120 pages)

Hygienic valves control valve type P

Brand: GEA | Category: Water Pump | Size: 8 MB

Table of Contents
3
General Information
5
Information on the Document
5
Binding Character of These Operating Instructions
5
Notes on the Illustrations
5
Symbols and Highlighting
5
Manufacturer Address
6
Contact
6
EU Declaration of Conformity in Accordance with the EC Machinery Directive 2006/42/EC
7
Safety
8
Intended Use
8
Requirements for Operation
8
Pressure Equipment Directive
8
ATEX Directive
8
Improper Operating Conditions
8
Operator's Duty of Care
9
Subsequent Changes
10
General Safety Instructions and Dangers
10
Principles for Safe Operation
10
Environmental Protection
10
Electrical Equipment
11
Supplementary Regulations
11
Qualification of Personnel
11
Safety Equipment
13
Signage
13
Residual Dangers
13
Danger Zones
14
Description
17
Design
17
Functional Description
19
Control Valve Type P- P_F / P_J
19
Control Valve Type P - Divert Valve W/X
20
Transport and Storage
21
Storage Conditions
21
Transport
21
Scope of Supply
22
Technical Data
23
Type Plate
23
Technical Data
24
Seat Leakage According to DIN en 60534-4
25
Resistance and Permitted Operating Temperature of the Sealing Materials
26
Pipe Ends - General Table of Measurements
27
Tools
29
Lubricants
29
Weights
29
Assembly and Installation
30
Safety Instructions
30
Notes on Installation
30
Control Head
30
Valve with Detachable Pipe Connection Elements
30
Valve with Welded Ends
31
Pneumatic Connections
32
Air Requirement
32
Establishing Hose Connections
32
Electrical Connection with T.VIS Control Top
33
Start-Up
34
Safety Instructions
34
Notes on Commissioning
34
Operation and Control
35
Safety Instructions
35
Cleaning
36
Cleaning Process Examples
36
Cleaning Effect
36
Passivation
37
Maintenance
38
Safety Instructions
38
Inspections
39
Product Contact Seals
39
Pneumatic Connections
39
Electrical Connections
39
Maintenance Intervals
40
Prior to Disassembly
40
Disassembly
40
Disassembling Control Valve Type P-P_F / P_J / Disassembling Control Valve Type P - 3-Stage Seat K
41
Control Valve Type P - Disassembling Divert Valve W
47
Control Valve Type P - Disassembling Divert Valve X
53
Maintenance
59
Cleaning the Valve
59
Replacing Seals
60
Lubricating Seals and Threads
61
Installation
62
Installing the Valve
62
Torques for the Clamps and Clamp Connections
63
Checking the Function
64
Alarms
66
Malfunctions and Remedies
66
Decommissioning
67
Safety Instructions
67
Disposal
67
General Notes
67
Valve Actuator Disposal
67
Spare Parts List - VARIVENT Control Valve Type P P_F/P_J
68
Spare Parts List - VARIVENT Control Valve Type P, Divert Valve W/X
102
Spare Parts List - VARIVENT Control Valve Type P 3-Stage Seat K
107
Dimensions Sheet - VARIVENT Control Valve Type P P_F/P_J
112
Dimensions Sheet - VARIVENT Control Valve Type P, Divert Valve W/X
114
Dimensions Sheet - VARIVENT Control Valve Type P 3-Stage Seat K
116
Appendix
118
Lists
118
Abbreviations and Terms
118

GEA VARIVENT Operating Instructions Manual (74 pages)

Mixproof Valve L with Lifting Actuator, suitable for pigging operation

Brand: GEA | Category: Controller | Size: 2 MB

Table of Contents
3
Notes for the Reader
6
Binding Character of These Operating Instructions
6
Notes on the Illustrations
6
Symbols and Highlighting
7
Abbreviations and Terms
8
Safety
10
Safety Note
10
Operator's Duties
10
Qualification of Staff
11
Supplementary Regulations
12
Instructions for the Safe Operation
13
General Principles
13
Installation
13
Commissioning/Setup Mode
14
Setting into Operation
14
Operation
14
Shutting down
15
Maintenance and Repair
15
Disassembly
16
Environmental Protection
16
Electrical Equipment
16
Signage
17
Residual Risk
18
Hazard Areas
18
Residual Dangers
19
Declaration of Conformity
20
Transport and Storage
21
Scope of Supply
21
Transport
21
Storage
22
Intended Purpose
23
Designated Use
23
Requirements for the Operation
23
Pressure Equipment Directive
23
ATEX Directive
23
Improper Operating Conditions
24
Conversion Work
24
Design and Function
25
Design
25
Leakage-Proof Shut-Off
26
Introduction
26
Cleaning
26
CIP Solution
26
Installation and Commissioning
27
Notes on Installation
27
Control Module
27
Valve with Detachable Pipe Connection Elements
27
Valve with Welding Ends
28
Pneumatic Connections
29
Air Requirement
29
Establishing Hose Connections
29
Hosing Diagram
30
Electrical Connections
31
Commissioning
31
Cleaning and Passivation
32
Cleaning
32
Cleaning Process Examples
32
Cleaning Effect
32
Cleaning of the Leakage Outlet System
33
Passivation
33
Malfunctions
34
Maintenance
35
Inspections
35
Product Contact Seals
35
Pneumatic Connections
35
Electrical Connections
35
Maintenance Intervals
36
Prior to Dismantling the Valve
36
Disassembling the Valve
37
Removing the Control Module
37
Disconnecting the Valve from the Housing
39
Separating the Valve Insert from the Actuator
40
Dismantling the Lifting Actuator
41
Maintenance
42
Cleaning the Valve
42
Replacing Seals
43
Lubricating Seals and Threads
46
Assembling the Valve
47
Assembling the Lifting Actuator
47
Equipping the Double-Disk
48
Assembling the Actuators
49
Fitting the Valve into the Housing
50
Torques for the Clamps and Clamp Joint
51
Checking the Function
51
Disposal
52
General Notes
52
Valve Actuator Disposal
52
Technical Data
53
Type Plate
53
Cleaning Connection
55
Resistance of Sealing Materials
56
Pipe Ends
57
Tools
57
Lubricants
58
Weights
58
Spare Parts Lists
59
Dimension Sheets
73

GEA VARIVENT Operating Instruction (66 pages)

Hygienic

Brand: GEA | Category: Control Unit | Size: 4 MB

Table of Contents
3
General Information
5
Information on the Document
5
Binding Character of These Operating Instructions
5
Notes on the Illustrations
5
Symbols and Highlighting
5
Manufacturer Address
6
Contact
6
EU Declaration of Conformity in Accordance with the EC Machinery Directive 2006/42/EC
7
Translated Copy of the EU - Declaration of Conformity in Accordance with the Pressure Equipment Directive 2006/42/EU
8
Safety
9
Intended Use
9
Requirements for Operation
9
Pressure Equipment Directive
9
ATEX Directive
9
Improper Operating Conditions
10
Operator's Duty of Care
10
Subsequent Changes
11
General Safety Instructions and Dangers
11
Principles for Safe Operation
11
Environmental Protection
12
Electrical Equipment
12
Supplementary Regulations
12
Qualification of Personnel
12
Safety Equipment
14
Signage
14
Residual Dangers
15
Hazard Areas
16
Description
18
Design
18
Functional Description
20
Actuator Function
20
Transport and Storage
21
Storage Conditions
21
Transport
21
Scope of Supply
22
Technical Data
23
Type Plate
23
Cleaning Connection
24
Resistance and Permitted Operating Temperature of the Sealing Materials
25
Pipe Ends - General Table of Measurements
27
Tools
28
Lubricants
28
Weights
28
Assembly and Installation
30
Safety Instructions
30
Notes on Installation
30
Control Head
30
Valve with Detachable Pipe Connection Elements
30
Valve with Welded Ends
31
Pneumatic Connections
32
Air Requirement
32
Establishing Hose Connections
32
Electrical Connection with T.VIS Control Top
33
Start-Up
34
Safety Instructions
34
Notes on Commissioning
34
Operation and Control
35
Safety Instructions
35
Cleaning
36
Cleaning Process Examples
36
Cleaning Effect
36
Cleaning the Leakage Cavity
37
Passivation
37
Maintenance
38
Safety Instructions
38
Inspections
39
Product Contact Seals
39
Pneumatic Connections
39
Electrical Connections
39
Signs on the Valve
40
Maintenance Intervals
40
Prior to Disassembly
40
Disassembling the Valve
41
Removing the Valve Insert
41
Separating the Valve from the Drive
42
Disassembly of the Valve Insert
43
Maintenance
45
Cleaning the Valve
45
Replacing the V-Ring
46
Lubricating Seals and Threads
47
Installation
48
Spring
49
Cleaning Hood
49
Place the Seating Ring between the Housings
49
Installing the Valve in the Housing
49
Checking Assembly
50
Reconnect the Cleaning Hose
50
Torques for the Clamps and Clamp Connections
52
Checking the Function
52
Alarms
54
Malfunctions and Remedies
54
Decommissioning
55
Safety Instructions
55
Disposal
55
General Notes
55
Valve Actuator Disposal
55
Spare Parts List - Mixproof Valve B
56
Dimension Sheet - VARIVENT ® Double Seat Valve B
62
Appendix
64
Lists
64
Abbreviations and Terms
64

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