GEA VARICOVER MST 3A Manuals

Manuals and User Guides for GEA VARICOVER MST 3A. We have 1 GEA VARICOVER MST 3A manual available for free PDF download: Operating Instruction

GEA VARICOVER MST 3A Operating Instruction (90 pages)

Pig Cleaning Station

Brand: GEA | Category: Farm Equipment | Size: 7 MB

Table of Contents
3
General Information
7
Information on the Document
7
Binding Character of These Operating Instructions
7
Notes on the Illustrations
7
Symbols and Highlighting
7
Manufacturer Address
8
Contact
8
EU Declaration of Conformity for Machines
9
Safety
10
Intended Use
10
Requirements for Operation
10
Pressure Equipment Directive
10
Improper Operating Conditions
10
Operator's Duty of Care
10
Subsequent Changes
11
General Safety Instructions and Dangers
11
Principles for Safe Operation
12
Environmental Protection
12
Electrical Equipment
12
Supplementary Regulations
13
Qualification of Personnel
13
Safety Equipment
14
Signage
14
Residual Dangers
15
Danger Zones
16
Description
19
Design
19
Functional Description
20
Pig Cleaning Station
20
3.2.1.1 Production
20
3.2.1.2 Sending the Pig
20
3.2.1.3 Receiving the Pig
22
3.2.1.4 Cleaning the Pig Cleaning Station
23
Pig Retainer Control Tops
24
Transport and Storage
25
Storage Conditions
25
Transport
25
Scope of Supply
25
Technical Data
26
Type Plate
26
Resistance of Sealing Materials
28
Pipe Ends
29
Tools
30
Lubricants
30
Weights
31
Assembly and Installation
32
Safety Instructions
32
Notes on Installation
32
Valve with Detachable Pipe Connection Elements
32
Pneumatic Connections
33
Air Requirement for Opening and Closing the Pig Actuator (V3)
33
Air Requirement for Opening the Pig Retainer
33
Establishing Hose Connections
33
Electrical Connections
34
General
35
Adjusting the Initiators on the Pig Actuator
35
Initiator Cabling
36
Position of Proximity Switch Holder
36
Assignment of Initiators
37
Securing the Magnetic Switch on the Pig Station Housing
37
Start-Up
38
Safety Notes
38
Notes on Commissioning
38
Work Steps
38
Avoiding Damage
39
Removing the Damage
39
Operation and Control
40
Safety Notes
40
Cleaning
41
Cleaning Process Examples
41
Cleaning Effect
42
Passivation
42
Maintenance
43
Safety Instructions
43
Inspections
44
Product Contact Seals
44
Pig
44
Pneumatic Connections
44
Electrical Connections
45
Maintenance Intervals
45
Removing and Inserting the Pig
45
Preparations
45
Removing the Pig
46
Inserting the Pig
47
Dismantling the Pig Cleaning Station
47
Disassembling the Valve
47
Removing the Actuator
47
Removing Fitted Components
48
Disassembling the Pig Holder
49
Maintenance
50
Cleaning the Pig Cleaning Station
50
Lubricating Seals and Threads
51
Installation
52
Assembling the Pig Actuator
52
10.9.1.1 Aligning the Throttle Check Valve
52
10.9.1.2 Inserting the Pig Clamp
52
10.9.1.3 Assembling the Cylinder Pipe for Pig Cleaning Station 4" OD
53
10.9.1.4 Adjusting the Initiators on the Pig Actuator
53
10.9.1.5 Torques for the Clamps and Hinged Clamps
53
10.9.1.6 Checking the Function of the Pig Actuator
54
Assembling the Pig Retainer
55
10.9.2.1 Screw Torques
55
10.9.2.2 Checking the Function of the Pig Retainer
55
Alarms
56
Malfunctions and Remedies
56
Decommissioning
57
Safety Instructions
57
Disposal
57
General Notes
57
Disposing of the Pig Retainer Actuator and the Spring Package of the Pig Actuator
57
Spare Parts List - Pig Cleaning Station MST 3A
58
Parts List- Pig Cleaning Station MST 3A- DN 25 and 1"OD
63
Parts List - Feedback for MST-DK Pig Actuator
66
Parts List - Pigs DN and OD
68
Parts List - Pig Retainer 3A with T.VIS M-15 and
70
Parts List - Pig Retainer MSP 3A with T.VIS M-15 and
73
Parts List - Connection 0 and Proximity Switch Holder for Pig Retainer
76
Parts List - Connection 0 / Proximity Switch Holder for Pig Retainer MSP
79
Dimension Sheet: Pig Cleaning Station MST 3A/DN40-DN100/1.5"OD-4"OD
82
Dimension Sheet: Pig Cleaning Station MST 3A - Sizes DN25 and 1"OD
84
Dimension Sheet - Free Cross-Sectional Area on Pig Station Housing
86
Appendix
88
Lists
88
Abbreviations and Terms
88

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