GEA Fit R-300 Manuals

Manuals and User Guides for GEA Fit R-300. We have 1 GEA Fit R-300 manual available for free PDF download: Operation Manual And Installation Instructions

GEA Fit R-300 Operation Manual And Installation Instructions (168 pages)

Cable alley scraper

Brand: GEA | Category: Power Tool | Size: 4 MB

Table of Contents
2
Preface
6
About this Manual
6
Manufacturer's Address
7
Customer Service
7
GEA Farm Technologies Canada Inc. / Division GEA Houle - General Equipment Warranty
8
Limited Warranty
8
Condition of the Limited Warranty
8
Extent of Limited Warranty
9
Warranty Limitations and Exclusion
10
General Statements
10
Specific Limited Warranty for Fit R-300 Cable Alley Scraper
11
Extent of Specific Limited Warranty
11
Safety
12
Owner's Obligation of Care
12
Explanation of Safety Symbols
13
Basic Safety Instructions
14
Personnel Qualifications
15
Protective Devices
16
Safety Labels
16
Description
17
Intended Use
17
Product Changes
18
Functional Description
18
Technical Data
19
Acoustic Emission
19
Operating Temperature
19
Bolt Torque Chart
19
Lubricant Specifications
19
Motor Specifications
20
Technical Specifications
21
Alleys with Drop at One End - 2 Scrapers (1 Per Alley)
21
Alleys with Drop at One End - 3 Scrapers (Shuttle Stroke in One Alley)
22
Alleys with Drop at One End - 3 Scrapers (1 Per Alley)
23
Alleys with Drop at One End - 4 Scrapers (Shuttle Stroke in One Alley)
24
Alleys with Drop at One End - 4 Scrapers (1 Per Alley)
25
Geometric Data
26
Drive Unit - 90° Configuration - a
26
Drive Unit - 90° Configuration - B
28
Drive Unit - 180° Configuration
30
Drive Unit - 360° Configuration
32
16" (406 MM) Corner Wheel
34
21" (533 MM) Corner Wheel
35
Straight Scraper
36
16° Scraper
38
V-Shape Scraper
42
Handling and Installation
48
Special Personnel Qualification Required for Handling and Installation
48
Safety Instructions for Handling and Installation
48
Environment Requirements
49
Installation Requirements
50
Visual Inspection
50
Necessary Documents
50
Special Tools
51
Packing Material Disposal
51
Anchor Bolt Installation Procedure
52
Drive Unit Handling
53
Drive Unit Frame Anchoring
54
Installation of Air Vents on Gearboxes
57
Drive Unit Wheels Installation
58
Corner Wheels Installation
60
Proximity Switches Installation
64
The Cross Gutter Supports Installation
65
Scraper Handling
67
16° Adjustable Scraper with Urethane Blades Assembly
68
16° Adjustable Scraper with Steel Blades Assembly
70
16° Scraper with Urethane Blades Assembly
72
16° Scraper with Steel Blades Assembly
74
Straight Scraper with Urethane Blades Assembly
76
Straight Scraper with Steel Blades Assembly
78
V-Shape Scraper with Urethane Blades Assembly
80
V-Shape Scraper with Steel Blades Assembly
82
Urethane Scraper Blade Adjustment
84
Control Panel Installation
85
Electric Connections
86
6.25.1 Connecting the Proximity Switches
86
6.25.2 Connecting Electric Motors
86
Cable Installation
87
6.26.1 Step 1: Positioning the Scrapers
87
6.26.2 Step 2: Linking the Scrapers with Cable
91
6.26.3 Step 3: Link the Scrapers to the Drive Unit with the Combi-Rope
93
6.26.4 Step 4: Tensioning the Cables
95
Programming
96
Special Personnel Qualification Required for Programming
96
Safety Instructions for Programming
96
General Settings
96
Programmable Module
96
Language
98
Clock / Date
98
Password
99
Alarm Buzzer
100
Motor Initial Settings
101
Overload Relay Setting
101
Volts
101
Amps
102
Nema Nominal Efficiency (%)
103
Power Factor (%)
104
Number of Phases
105
Motor Capacity (HP)
106
Minimum Load (HP)
107
Motor Capacity (HP) Fine Tuning
108
Minimum Load (HP) Fine Tuning
109
Detection Parameters
110
Maximum Load Fluctuation (HP)
111
Detection Time
113
Number of Restarts
115
Automatic Cleaning Mode Using Starting Hours
116
Automatic Cleaning Mode Using Delay between Cleanings
118
Scraper Parking Function
120
Scraper Withdrawal Function
120
Gradual Discharge Mode
121
Manure Apron Mode
121
External Start Signal Mode
121
Cold Weather Function
121
Manual Parking Function
122
Instant Start Function
123
Number of Strokes (Start Button)
123
Backup and Recovery Files
124
Diagnosis
125
Real Time Reading
126
Farm-Access
127
7.21.1 Requirements
127
7.21.2 Electric Connection
127
7.21.3 Wiring
128
7.21.4 Configuration
130
7.21.5 Mobile Phone Application
130
7.21.6 Mobile Phone Notifications
130
Starting for the First Time
131
Special Personnel Qualification Required for Initial Commissioning
131
Safety Instructions for Initial Commissioning
131
Initial Commissioning Checklist
132
Checks after Initial Commissioning
134
Handing over to the Owner
134
Operating
135
Special Qualification Required for Operating
135
Safety Instructions for Operation
135
Requirements While Operating
136
Maintenance Work in the Free Stall Alleys
136
Control Panel Alarms
136
Environment Changes
136
Automatic Mode Operation
137
Manual Mode Operation
137
Operating Faults
138
Special Qualification Required for Troubleshooting
138
Safety Instructions for Troubleshooting
138
Troubleshooting Possible Faults
139
FIO452 Indicator Lights
143
Maintenance
145
Special Qualification Required for Maintenance Work
145
Safety Instructions for Maintenance
145
Scheduled Maintenance Responsibilities
146
Check the Tension of the Rope / Cable
147
Adjust the Tension of the Rope / Cable
148
Visual Inspection
154
Check the Bolts and Anchor Bolts Torque
154
Grease the Drive Unit Bearings
155
Grease the Drive Unit Wheels and the Corner Wheels
156
Check and Adjust the Scraper Blades
156
11.10.1 Steel Blade
157
11.10.2 Urethane Blade
157
Grease the Scraper Hinges
158
Lubricate the Threaded Rod
159
General Cleaning
160
Decommissioning
161
Safety Instructions for Decommissioning
161
Decommissioning/Disposal
161
Appendix
162
IVR PRO / IVR PRO Max@Ccess Wiring Diagram
162
Electric Motor Wiring Diagram
163
Safety Labels and Lubrication Labels Position
165
13.3.1 Drive Unit
165
13.3.2 Control Panel
166
Abbreviations
167

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GEA Fit R-300 Operation Manual And Installation Instructions (168 pages)

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