Fuji Electric GYN...CAG-G25 Series Manuals

Manuals and User Guides for Fuji Electric GYN...CAG-G25 Series. We have 1 Fuji Electric GYN...CAG-G25 Series manual available for free PDF download: User Manual

Fuji Electric GYN...CAG-G25 Series User Manual

Fuji Electric GYN...CAG-G25 Series User Manual (252 pages)

Brand: Fuji Electric | Category: Engine | Size: 6 MB

Table of Contents

Safety Instructions
2
Symbols
2
Warning Display
2
Table of Contents
4
1 General

5
- Outline
  5
- Main Features of Product
  5
- Preparing a PC Loader
  5
- Closely Mountable Amplifiers
  6
- Cubic/Slim Type Motors
  6
- System Configuration
  7
- Functions
  9
- Explanation of Model Type
  10
- Speed Control
  10
2 Specifications

11
- Amplifier
  20
3 Installation

22
- Amplifier
  22
- Position Control
  23
- Torque-Speed Data
  24
  - GYC Motor
    25
  - GYS Motor
    26
  - Installation
    28
  - Motor
    28
  - Type of Construction
    28
  - Rotary Encoder Detector
    28
  - Mechanical Coupling
    29
  - Motor for Extemal Gear Drive
    29
  - Motor for Timing Belt Connection
    29
  - Dimensional Tolerances
    29
  - Stress of Cable
    30
  - Mounting
    31
  - Forced-Fan-Ventilated Panel
    32
  - Peripheral Equipment
    33
  - Power Supply
    33
  - Power Filter
    33
  - Earthing (Grounding)
    34
  - Auto Circuit Breaker
    34
  - Conformity to EMC Requirements
    34
- External Dimensions
  35
  - Gear Head Unit for GYC Motor, Gear Ratio
    43
  - Gear Head Unit for GYS Motor, Gear Ratio
    53
4 Terminal Diagrams and Wiring

59
- Amplifier, Motor and Optional Devices Layout
  59
- Optional Devices
  61
- Commercial Power Supply
  63
- Wiring between Motor and Encoder
  64
  - Motor Wiring
    64
  - Motor Without Providing Brake
    65
  - Motor with Providing Brake
    65
  - Encoder Wiring
    66
  - Wiring Cable
    67
- Host Interface (I/F)
  68
  - RYS-V Type Amplifier, Basic
    68
  - RYS-V Type Amplifier, SX Connection
    68
  - Cn3
    69
  - Terminal Function
    70
  - Interface Circuits
    72
- External Connection Diagrams (Basic)
  73
- Positioning Module
  80
5 Control Functions

84
- Run Command
  88
  - Parameter Setting
    88
  - Alarm Reset
    89
  - Interface
    89
  - Related Item
    89
  - Ready
    90
  - Alarm Detection
    91
  - Speed Control
    93
  - Forward Command [FWD], Reverse Command [REV]
    93
  - Related Items
    94
  - Changeover of Acceleration/Deceleration Time
    94
  - Rotation Speed
    94
  - Selection of Multistep Speed
    95
  - Rotational Direction
    95
  - Gain for Speed Command
    95
  - Resolution of Speed Command Voltage
    95
  - Speed Zero
    96
  - Speed Arrive
    97
  - Position Control
    98
  - Pulse Train Input
    100
  - Deviation Clear
    101
  - Position Preset
    101
  - Deviation Zero
    102
  - Current Position Output
    103
  - Transmission Format
    103
  - Calculation Example of Output Frequency
    103
  - Deviation Excessive
    105
- Signal for Safety
  106
  - Forced Stop [EMG], Forced Stop Detection
    106
  - Edit Permit Command, Edit Permit on
    107
  - Overtravel
    108
  - Detecting Direction
    109
  - OT Detection
    109
  - Function of Soft OT
    110
  - Torque Limit [TLMT], Torque Limit Detection
    110
  - Torque Limit Detection
    110
  - External Fault Input
    111
  - Overload Early Warning
    111
  - Overload Early Warming Output Time (at 5000 R/Min)
    112
  - Overload Early Warring Output Time (at 3000 R/M)
    113
- Torque Control
  114
  - Maximum Speed
    114
  - Torque Command Gain, Offset
    115
  - Output Torque
    115
  - Torque Limiting
    115
- Incidental Functions
  116
  - Brake Timing
    116
  - Setting of Control Output Terminal
    116
  - Setting at Stoppage
    116
  - Brake Operation Time/Releasing Time
    117
  - Wiring Example of Brake Timing Signal
    118
  - Forward Command/Reverse Command
    119
  - Pulse Train Ratio 1, 2
    119
  - Origin Return
    121
  - Origin Return Pattern
    127
  - Origin Return End
    127
  - Origin LS (Limit Switch) Detection
    128
  - LS-Z Pulse
    128
  - Positioning End
    129
  - At Power on
    129
  - Pulse Train
    129
  - Speed
    130
  - Interrupt Positioning
    130
  - Positioning End Judgment Time
    131
  - Positioning End [PSET] Output at Alarm Detection
    131
  - Interrupt Movement
    132
  - Fixed/Passing Point
    133
  - Interrupt Positioning Accuracy
    133
  - Override
    134
  - Override Scale Factor
    135
  - Override Weighting
    135
  - Free-Run
    136
  - P-Action
    136
  - Dynamic Braking
    137
  - Major Fault
    137
  - Minor Fault
    137
  - Address Error
    138
  - CPU Ready
    138
- Mechanical Equipment System
  139
- Change of Rotational Direction
  139
6 Parameter Setting

139
- Operation at Stopping
  140
- Servo Lock
  140
- External Brake
  140
- Soft-Start
  141
- Soft OT
  141
- Non-Linear (S-Curve) Filter Coefficient
  143
- Auto-Tuning
  143
- Tuning Method
  144
- Adjustment of Response Rate
  144
- Changeover of Response Rate
  145
- Auto-Tuning Related Parameters
  145
- Speed Feedback Filter
  145
- Speed Setting Filter
  146
- Feed Forward Gain
  146
- Vibration Suppression Parameter
  147
- Peripheral Device
  148
  - Speed Command, Torque Command
    148
  - Speed Command Gain
    149
  - Torque Command Gain
    149
  - Speed Command Offset
    149
  - Speed Limit Select
    149
  - Torque Command Function Select
    150
  - Analog Meter Output
    150
  - Monitor 1/ Monitor 2 Signal Assignment
    151
  - Monitor 1/ Monitor 2 Scale
    151
  - Monitor 1/ Monitor 2 Offset
    151
  - Monitor 1/ Monitor 2 Output Signal
    151
  - Frequency Dividing Output
    152
  - Command Pulse, Command Code
    153
  - Forward Pulse, Reverse Pulse
    153
  - Braking Resistor
    154
  - Inc/Abs
    155
  - Pulse Encoder
    155
  - Alarm Detection in ABS System
    155
  - Current Position Backu
    155
- Amplifier
  155
  - Rewriting Inhibit
    156
  - Terminal Function Assignment
    156
  - Duplicated Allocation
    157
  - Interrupt Input
    157
  - Always Valid
    157
  - Storage at RAM
    158
  - Keypad Panel
    158
  - Undervoltage
    160
  - Operation at Undervoltage
    160
  - Alarm Detection at Undervoltage
    160
  - Station Number
    161
  - Baud Rate
    161
- Communication
  161
- List of Parameter
  162
  - Basic Parameter for RYS-V Type
    162
  - Parameter RAM Storage
    164
  - System Parameter
    164
- List of 7-Segment Indication
  166
7 Keypad Panel

166
- Operation Key
  167
- Mode Select
  167
- Function List
  168
  - Monitor Mode
    168
  - Sequence Mode
    168
  - Positioning Data Edit Mode
    169
  - Test Running Mode
    169
- Sequence Mode
  170
  - Sub Mode
    170
  - Sub-Mode
    171
  - Alarm Detection
    172
  - Alarm History
    173
  - Amplifier Setting
    173
  - Motor Setting
    174
  - Feedback Speed
    175
  - Command Speed
    175
- Monitor Mode
  175
  - ] Actual Torque [ ] Feedback Position
    175
  - Input Voltage
    175
  - Feedback Position
    176
  - Command Position
    176
  - Deviation Amount
    176
  - Cumulated Pulse
    177
  - Peak Torque
    177
  - Input Voltage
    177
  - LS-Z Pulses
    178
  - Input Signal
    178
  - Output Signal
    179
  - Load Inertia Ratio
    179
- Parameter Edit Mode
  180
  - Basic Paras
    180
  - Indication and Editing
    181
  - Editing a Value
    182
  - Storing the Value
    182
  - Value Beyond Specified Range
    182
- Positioning Data Edit Mode
  184
- Test Running Mode
  184
  - Initializing the Positioning Data
    186
  - Automatic Offset Adjust
    186
8 Test (Trial) Running Operation

188
- Preparation
  188
  - Absolute System
    190
  - Battery
    190
  - Turning off Power
    190
  - Resetting the Detected Alarm
    190
- Touch Panel
  191
- Control Input Signal
  193
9 Inspection and Maintenance

197
- Before Inspection
  197
- Inspection Items
  197
- Memory Backup
  197
- Fault Display
  198
  - When Error (Failure) Is Not Displayed
    199
  - Motor Does Not Rotate
    199
  - Motor Hunting Rotation
    201
  - Positioning Accuracy Is Poor
    201
  - Returning Is Faulty
    202
  - Faults with Alarm Indication
    203
  - Overload, Motor Overload
    204
  - Touch Panel Display
    204
  - Absolute Data Lost
    204
  - Absolute Data over Flow
    205
  - Combination Error
    205
  - Cause, Check and Remedy
    206
  - Cont (Control Signal) Error
    207
  - Low Voltage, Undervoltage
    207
  - High Voltage, Overvoltge
    208
  - Amp Heat, Amplifier Overheat
    208
  - Encoder Communication Error
    208
  - Resistor Heat, Braking (OB) Resistor Overheat
    209
  - Over Flow, Deviation Excessive
    209
  - Encoder Heat, Encoder Overheat
    209
  - Data Error, Memory Error
    210
  - Circuit Trouble, Amplifier Trouble
    210
  - Over Current, Output Overcurrent
    211
- Items to Specify When Faulty
  211
- Others Informations
  211
- Expected-Service-Life
  212
10 Peripheral Devices

213
- Cables
  215
  - Power Supply and Motor Input Cables
    215
  - Cable Type
    215
  - Host Interface for CN3
    215
- Auto Circuit Breaker (FAB, MCCB), Earth Leakage Circuit Breaker (ELCB) and Magnetic Contactor (MC)
  216
- Surge Suppressor (Surge Killer)
  216
- Power Filter
  217
- AC Reactor (Reactor for Impedance Matching)
  218
- External Braking Resistor Connection
  219
- DC Reactor
  219
  - Suppression of Higher Harmonics
    219
  - Wire Color
    220
- Optional Cables, Connector Kits, Battery and External Braking Resistors
  220
  - Control Input/Output (SX Bus)
    221
  - Encoder Cable
    223
  - Connector
    225
  - Motor Power Cable for Motor with Providing Brake
    227
  - Connector Kits
    227
  - Encoder
    229
  - Motor Power for Motor Without Providing Brake
    229
  - Motor Power for Motor with Providing Brake
    231
  - Control Power Input
    232
  - Storage of Battery
    232
  - External Braking Resistor
    233
- Model Type Selection
  235
- Load Machine System
  235
11 Appendixes

235
- Model Type Selection Determination
  236
- Moment of Inertia, Basic Form
  237
- Moment of Inertia, Typical Application
  238
- Torque Determination
  239
- Calculation of Accel./Decel. Torque and Accel./Decel. Time
  240
- Accel./Decel. Torque
  240
- Operation Pattern, Basic
  240
- Actual Torque (Trms) Determination
  240
- Regenerative Brakign Power
  241
- Examples of Calculation for Model Type Selection
  241
- Moving Length of Ball-Screw
  242
- Calculation of Actual Torque (Trms)
  243
- Examination of Braking Resistor
  243
- Determination of External Braking Resistor
  243
- Example of Program
  244
- Micrex-Sx
  249
- Control Block Diagram
  249

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