Fronius VW AG/VAS 821 001/MIG270i Manuals

Manuals and User Guides for Fronius VW AG/VAS 821 001/MIG270i. We have 1 Fronius VW AG/VAS 821 001/MIG270i manual available for free PDF download: Operating Instructions Manual

Fronius VW AG/VAS 821 001/MIG270i Operating Instructions Manual (140 pages)

MIG/MAG Power source

Brand: Fronius | Category: Portable Generator | Size: 4.32 MB

Table of Contents
3
Safety Instructions
7
Explanation of Safety Instructions
7
General
7
Intended Use
7
Environmental Conditions
8
Obligations of the Operating Company
8
Obligations of Personnel
8
Grid Connection
8
Residual Current Circuit Breaker
9
Personal Protection and Protection of Others
9
Data Regarding Noise Emission Values
10
Danger from Toxic Gases and Vapors
10
Danger from Flying Sparks
10
Risks from Grid Current and Welding Current
11
Stray Welding Currents
12
EMC Device Classifications
12
EMC Measures
12
EMF Measures
13
Particular Hazard Areas
13
Requirement for the Shielding Gas
14
Danger from Shielding Gas Cylinders
14
Danger Posed by Shielding Gas Leak
15
Safety Measures at the Setup Location and During Transport
15
Safety Measures in Normal Operation
16
Maintenance and Repair
16
Safety Inspection
16
Disposal
17
Data Backup
17
Copyright
17
General Information
19
General
21
Device Concept
21
Functional Principle
21
Application Areas
21
Warning Notices on the Device
22
Description of Warning Notices on the Device
24
Welding Packages, Welding Characteristics and Welding Processes
26
General
26
Welding Characteristics
26
Summary of MIG/MAG Pulse Synergic Welding
28
Summary of MIG/MAG Standard Synergic Welding
28
Summary of the PMC Process
29
Summary of the LSC Process
29
Summary of Synchropulse Welding
29
Summary of the CMT Process
30
System Components
31
General
31
Overview
31
Operating Controls, Connections and Mechanical Components
33
Control Panel
35
General
35
Safety
35
Displaying Plain Text for Parameters
40
F1/F2 Special Function Parameters, Favourites Button
41
F1 and F2 Special Function Parameters
41
The Favourites Button
42
Connections, Switches, and Mechanical Components
45
Installation and Startup
47
Minimum Equipment for Welding Operations
49
General
49
MIG/MAG Gas-Cooled Welding
49
Manual CMT Welding
49
TIG DC Welding
49
MMA Welding
49
Before Installation and Initial Operation
50
Safety
50
Intended Use
50
Setup Regulations
50
Mains Connection
50
Generator-Powered Operation
51
Information on System Components
51
Connecting the Mains Cable
52
Safety
52
General
52
Stipulated Mains Cables
52
Connecting the Mains Cable - General
52
Commissioning
55
Safety
55
General
55
Connecting the Gas Cylinder
55
Establishing a Ground Earth Connection
56
Connecting the Welding Torch
56
Inserting/Replacing Feed Rollers
57
Inserting the Wirespool
58
Inserting the Basket-Type Spool
59
Feeding in the Wire Electrode
60
Setting the Contact Pressure
61
Adjusting the Brake
62
Design of the Brake
62
Performing R/L Alignment
63
Welding Mode
65
MIG/MAG Operating Modes
67
General
67
Symbols and Their Explanations
67
2-Step Mode
68
Special 4-Step Mode
68
Special 2-Step Mode
68
MIG/MAG and CMT Welding
69
Safety
69
MIG/MAG and CMT Welding - Overview
69
Switching on the Power Source
69
Setting the Welding Process and Operating Mode
69
Retrieving the Currently Set Filler Metal
70
Selecting the Filler Metal
70
Setting the Welding Parameters
72
Setting the Shielding Gas Flow Rate
72
MIG/MAG or CMT Welding
73
MIG/MAG and CMT Welding Parameters
74
Welding Parameters for MIG/MAG Pulse Synergic Welding, for CMT Welding and PMC Welding
74
Welding Parameters for MIG/MAG Standard Synergic Welding and LSC Welding
75
Welding Parameters for MIG/MAG Standard Manual Welding
77
Explanation of Footnotes
78
Easyjob Mode
79
General
79
Spot Welding
80
TIG Welding
82
Safety
82
Preparations
82
Igniting the Arc
84
Finishing Welding
84
Manual Metal Arc Welding
85
Safety
85
Preparations
85
MMA Welding
85
Welding Parameters for Manual Metal Arc Welding
87
Setup Settings
89
Setup Menu - Overview
91
Entering/Exiting the Setup Menu
91
Setup Menu - Overview
92
Process Parameters
93
Process Parameters for Start of Welding/End of Welding
93
Process Parameters for Gas-Setup
94
Process Parameters for Process Control
95
Penetration Stabilizer
95
Arc Length Stabilizer
97
Combination of Penetration Stabilizer and Arc Length Stabilizer
99
Process Parameters for Spot Welding
100
Process Parameters for Monitoring and Components
100
Process Parameters for Electrode Setup
101
Process Parameters for TIG Setup
104
Process Parameters for Synchropulse
105
Process Parameters for Process MIX
107
R/L Alignment
109
Settings
111
General
111
Overview
111
Setting the Units
111
Setting the Standards
112
Setting the Display Brightness
112
Displaying Replaced Characteristics
112
Setting F1 and F2 Special Function Parameters Via the Setup Menu
112
Setting the Favourites Button Via the Setup Menu
113
Retrieving System Data
113
Setting the Interior Lighting
114
Restoring the Factory Settings
115
Resetting the Password for the Power Source Website
115
Retrieving Device Information
115
Setting the Special Display for Jobmaster
115
Setting the Mode for Spot Welding
116
Setting the Language
117
Keylock
118
Troubleshooting and Maintenance
119
The Error Menu
121
Troubleshooting
122
General
122
Safety
122
Power Source Troubleshooting
122
Service, Maintenance and Disposal
126
General
126
Safety
126
At Every Start-Up
126
If Necessary
126
Every 2 Months
126
Every 6 Months
126
Disposal
126
Technical Data
127
Average Consumption Values During Welding
129
Average Wire Electrode Consumption During MIG/MAG Welding
129
Average Shielding Gas Consumption During MIG/MAG Welding
129
Average Shielding Gas Consumption During TIG Welding
129
Technical Data
130
Explanation of the Term Duty Cycle
130
Special Voltage
130
VW AG/VAS 821 001/Mig270I
131
Overview with Critical Raw Materials, Year of Production of the Device
134
Appendix
135
VW AG/VAS 821 001/Mig270I MV
136
VW AG/VAS 821 001/Mig270I
136

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Fronius VW AG/VAS 821 001/MIG270i Operating Instructions Manual (140 pages)

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