Fronius TSt 5000 Syn Manuals

Manuals and User Guides for Fronius TSt 5000 Syn. We have 1 Fronius TSt 5000 Syn manual available for free PDF download: Operating Instructions Manual

Fronius TSt 5000 Syn Operating Instructions Manual

Fronius TSt 5000 Syn Operating Instructions Manual (132 pages)

MIG/MAG Power source

Brand: Fronius | Category: AC Power Distribution | Size: 7 MB

Table of Contents

Table of Contents
5
Safety Rules
9
- General
  9
- Proper Use
  9
- Environmental Conditions
  10
- Obligations of the Operator
  10
- Obligations of Personnel
  10
- Mains Connection
  10
- Protecting Yourself and Others
  11
- Danger from Toxic Gases and Vapours
  11
- Danger from Flying Sparks
  12
- Risks from Mains Current and Welding Current
  12
- Meandering Welding Currents
  13
- EMC Device Classifications
  14
- EMC Measures
  14
- EMF Measures
  14
- Specific Hazards
  15
- Factors Affecting Welding Results
  16
- Danger from Shielding Gas Cylinders
  16
- Safety Measures at the Installation Location and During Transport
  17
- Safety Measures in Normal Operation
  17
- Commissioning, Maintenance and Repair
  18
- Safety Inspection
  18
- Disposal
  18
- Safety Symbols
  19
- Data Protection
  19
- Copyright
  19
General Information

21
- General
  23
  - Device Concept
    23
  - Functional Principle
    23
  - Application Areas
    23
  - Warning Notices on the Device
    24
- Welding Processes, Processes and Welding Characteristics
  26
- System Components
  27
  - General
    27
  - Safety
    27
  - Overview
    27
- Options
  28
  - General
    28
  - Machine Interface
    28
  - Gas Preheater CO2 Connection
    28
  - Keylock Switch
    28
  - VRD: Safety Function
    29
  - VRD: Safety Principle
    29
  - Wirefeeder Options
    30
Control Elements and Connections

31
- Synergic Control Panel
  33
  - General
    33
  - Safety
    33
  - Synergic Control Panel
    34
  - Service Parameters
    36
  - Keylock
    37
- Connections, Switches and Mechanical Components
  39
  - Tst 3500/5000 Syn Power Source
    39
  - VR 5000 Remote - Front of Wirefeeder
    40
  - Rear of Wirefeeder
    40
  - Side of Wirefeeder
    41
  - Wire-Feed Unit Underside
    42
Installation and Commissioning

43
- Minimum Equipment Needed for Welding Task
  45
  - General
    45
  - Gas-Cooled MIG/MAG Welding
    45
  - MIG/MAG Welding, Water-Cooled
    45
  - MMA Welding
    45
- Before Installation and Commissioning
  46
  - Safety
    46
  - Utilisation for Intended Purpose Only
    46
  - Setup Regulations
    46
  - Mains Connection
    46
- Connecting the Mains Cable
  48
- Generator-Powered Operation
  51
- Start-Up
  52
Welding

63
- Power Limitation
  65
  - Safety Function
    65
- MIG/MAG Modes
  66
  - General
    66
  - Symbols and Their Explanations
    66
  - 2-Step Mode
    67
  - Special 4-Step Mode
    67
  - Spot Welding
    67
  - 2-Step Stitch Welding
    68
- MIG/MAG Welding
  69
  - Safety
    69
  - Preparatory Work
    69
  - Overview
    69
- MIG/MAG Standard Synergic Welding
  70
  - Corrections During Welding
    70
- MIG/MAG Standard Manual Welding
  72
  - General
    72
  - Available Parameters
    72
  - Corrections During Welding
    73
- Spot and Stitch Welding
  74
  - General
    74
  - Spot Welding
    74
  - Stitch Welding
    75
- Saving and Retrieving Operating Points
  76
- MMA Welding
  78
  - Safety
    78
  - Preparations
    78
  - Corrections During Welding
    79
  - Hotstart Function
    79
  - Anti-Stick Function
    79
Setup Settings

81
Troubleshooting and Maintenance

95
- Troubleshooting
  97
  - General
    97
  - Safety
    97
  - Fault Diagnosis
    97
  - Displayed Service Codes
    100
- Care, Maintenance and Disposal
  106
  - General
    106
  - Safety
    106
  - At Every Start-Up
    106
  - Every 2 Months
    106
  - Every 6 Months
    106
  - Disposal
    106
Appendix

107
- Technical Data
  109
  - Special Voltages
    109
  - Explanation of the Term "Duty Cycle
    109
  - Tst 3500 Syn
    110
  - Tst 3500 MV Syn
    111
  - Tst 5000 Syn
    112
  - Tst 5000 MV Syn
    113
  - VR 5000 Remote
    114
- Welding Program Tables
  115
- Standard Value Tables for MIG/MAG Standard Manual Welding
  125
  - Settings Tables
    125

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