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Robacta Reamer
Fronius Robacta Reamer Manuals
Manuals and User Guides for Fronius Robacta Reamer. We have
3
Fronius Robacta Reamer manuals available for free PDF download: Operating Instructions Manual
Fronius Robacta Reamer Operating Instructions Manual (96 pages)
Brand:
Fronius
| Category:
Welding Accessories
| Size: 3.88 MB
Table of Contents
Table of Contents
3
Safety Instructions
5
Explanation of Safety Instructions
5
General
5
Intended Use
6
Environmental Conditions
6
Obligations of the Operating Company
6
Obligations of Personnel
6
Particular Hazard Areas
6
Personal Protection and Protection of Others
7
EMC Device Classifications
7
EMC Measures
8
EMF Measures
8
Safety Measures at the Setup Location and During Transport
8
Safety Measures in Normal Operation
9
Maintenance and Repair
9
Safety Inspection
9
Safety Symbols
10
Copyright
10
General
11
General
13
Device Concept
13
Functionality of the Cleaning Device
13
Application Areas
13
Warning Notices on the Cleaning Device
13
Transport
16
Transport Equipment
16
Transport Instructions on the Packaging
16
Scope of Supply and Options
17
Scope of Supply
17
Available Options
17
Operating Controls, Connections and Mechanical Components
19
Safety
21
Operating Controls, Connections and Mechanical Components
22
Harting Han12P (X1) Connecting Plug Configuration for the Robot Control
24
General
24
Harting Han12P (X1) Connecting Plug Configuration
24
Installation and Startup
25
Safety
27
Ensuring that the Cleaning Device Is Depressurized
28
Before Installation
29
Intended Use
29
Operating Personnel, Maintenance Personnel
29
Setup Regulations
29
Measures to Ensure Safe Operation of the Device When Operating Personnel Are Untrained
29
Screwing the Cleaning Device to the Solid Surface
30
Screwing the Cleaning Device to the Base
30
Screwing the Cleaning Device and Work Stand to the Surface
31
Installing/Removing the Protective Cover
33
Fitting the Protective Cover
33
Removing the Protective Cover
33
Mounting the Gas Nozzle Clamping Device
34
Welding Torch Cleaning Position
35
Twin Welding Torch Cleaning Position
35
Cleaning Position of the Single Welding Torch
36
Fitting the Cleaning Cutter
38
Adjusting the Position of the Cleaning Motor
39
Setting the Position of the Cleaning Motor for Twin Welding Torches
39
Setting the Position of the Cleaning Motor for Single Welding Torches
40
Compressed Air Supply
41
Specifications for the Compressed Air Supply
41
Mounting the Compressed Air Relief Valve
41
Operation of the Compressed Air Relief Valve
42
Starting up the Parting Agent Atomizer
43
Filling the Parting Agent Container (1 Liter) and Connecting It to the Cleaning Device
43
Connecting the Parting Agent Container (10 Liter) to the Cleaning Device
44
Positioning of the Parting Agent Container (10 Liters)
45
Opt/I TSS TCP Touch Sense
47
Mount Opt/I TSS TCP Touch Sense
47
Manually Checking the Cleaning Device Functions
48
Safety
48
Start up the Cleaning Device
51
Requirements for Commissioning
51
Commissioning
51
Program Sequence
52
Safety
52
Cleaning Program Sequence for Twin Welding Torches
53
Program Sequence of Cleaning for Single Welding Torches
61
Cleaning Signal Sequence
67
Signal Input
67
Signal Input and Output
67
Signal Output
68
Service, Maintenance and Disposal
69
Safety
71
Ensuring that the Cleaning Device Is Depressurized
72
Service, Maintenance and Disposal
73
Before Every Start-Up
73
Daily
73
Weekly
73
Every 6 Months
73
Whenever Required
73
Disposal
73
Troubleshooting
75
Safety
77
Ensuring that the Cleaning Device Is Depressurized
78
Troubleshooting
79
Errors in the Program Sequence
79
Technical Data
81
Technical Data
83
Robacta Reamer Single/Twin
83
Appendix
85
Declaration of Conformity
87
UKCA Conformity Assesment
89
UKCA Conformity Assesment
91
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Fronius Robacta Reamer Operating Instructions Manual (80 pages)
Welding torch cleaning brush head for aluminium applications
Brand:
Fronius
| Category:
Welding Accessories
| Size: 3.93 MB
Table of Contents
Table of Contents
5
Safety Rules
9
General
9
Proper Use
9
Environmental Conditions
10
Obligations of the Operator
10
Obligations of Personnel
10
Specific Hazards
10
Protecting Yourself and Others
11
EMC Device Classifications
11
EMC Measures
11
EMF Measures
12
Safety Measures at the Installation Location and During Transport
12
Safety Measures in Normal Operation
13
Commissioning, Maintenance and Repair
13
Safety Inspection
13
Disposal
14
Safety Symbols
14
Copyright
14
General
15
General
17
Device Concept
17
Application Areas
17
Scope of Supply
18
Options
18
Warning Notices on the Cleaning Device
18
Transport
20
Vehicles
20
Transport Notices on the Packaging
20
Controls, Connections and Mechanical Components
21
Safety
23
Controls, Connections and Mechanical Components
24
Control Elements, Connections and Mechanical Components
24
Harting Han6P Connecting Plug Pin Assignment (X1) for Robot Control
25
General
25
Harting Han6P Connecting Plug Pin Assignment (X1)
25
Installation and Commissioning
27
Safety
29
Ensuring that the Cleaning Device Is Depressurised
30
Before Commissioning
31
Proper Use
31
Operators, Maintenance Personnel
31
Setup Regulations
31
Compressed Air Supply Specifications
31
Measures for the Safe Operation of the Device with Untrained Personnel
31
Screwing the Cleaning Device to the Underlying Surface
32
Screwing the Cleaning Device and Installation Stand to the Underlying Surface
32
Adjusting and Fitting the Standard Brush Head
34
General
34
Adjusting the Brush Head
34
Fitting the Brush Head
35
Adjusting and Fitting the Braze+ Brush Head
36
General
36
Adjusting the Brush Head
36
Fitting the Brush Head
37
Torch Cleaning Position
38
Cleaning Position of the Welding Torch - Standard Brush Head
38
Cleaning Position of the Welding Torch - Braze+ Brush Head
38
Adjusting the Position of the Cleaning Motor (with Standard Brush Head)
39
Adjusting the Position of the Cleaning Motor
39
Adjusting the Position of the Cleaning Motor (with Braze+ Brush Head)
40
Adjusting the Position of the Cleaning Motor
40
Installation and Function of Mechanically-Controlled Wire Cutter (Option)
41
How the Mechanically-Controlled Wire Cutter Works
41
Maximum Wire Diameter
41
Installing the Mechanically-Controlled Wire Cutter
41
Installation and Function of Electrically-Controlled Wire Cutter (Option)
43
How the Electrically-Controlled Wire Cutter Works
43
Maximum Wire Diameter
43
Installing the Electrically-Controlled Wire Cutter
43
Installing the Compressed Air Supply
45
Establishing the Compressed Air Supply for the Cleaning Device, Function of the Compressed Air Relief Valve
45
Manually Checking the Cleaning Device Functions
46
General
46
Checking Functions Manually
46
Starting up the Cleaning Device
47
Prerequisites for Start-Up
47
Start-Up
47
Cleaning Program and Signals
48
Safety
48
Cleaning Program Sequence
49
Signal Inputs and Outputs
51
Care, Maintenance and Disposal
53
Safety
55
Ensuring that the Cleaning Device Is Depressurised
56
Care, Maintenance and Disposal
57
General
57
Before each Start-Up
57
Daily
57
Every 6 Months
57
If Necessary
57
Changing the End Brushes (Standard Brush Head Only)
57
Changing the Round Brush
58
Changing the Diagonal Brushes
59
Disposal
59
Troubleshooting
61
Safety
63
Ensuring that the Cleaning Device Is Depressurised
64
Troubleshooting
65
Errors in Program Sequence
65
Technical Data
67
Technical Data
69
Robacta Reamer Brush Head for Aluminium Applications
69
Appendix
71
Spare Parts List: Robacta Reamer Brush Head for Aluminium Applications
72
Circuit Diagrams: Robacta Reamer Brush Head for Aluminium Applications
74
Circuit Diagrams: Wire Cutter
75
Pneumatics Diagram of Robacta Reamer Brush Head for Aluminium Applications
76
Declarations of Conformity
77
Fronius Robacta Reamer Operating Instructions Manual (76 pages)
Welding torch cleaning
Brand:
Fronius
| Category:
Welding Accessories
| Size: 1.48 MB
Table of Contents
Table of Contents
3
Safety Rules
5
Explanation of Safety Notices
5
General
5
Proper Use
6
Environmental Conditions
6
Obligations of the Operator
6
Obligations of Personnel
6
Specific Hazards
6
Protecting Yourself and Others
7
EMC Device Classifications
7
EMC Measures
8
EMF Measures
8
Safety Measures at the Installation Location and During Transport
8
Safety Measures in Normal Operation
9
Commissioning, Maintenance and Repair
9
Safety Inspection
9
Disposal
10
Safety Symbols
10
Copyright
10
General Information
11
General
13
Principle
13
Device Concept
13
Application Areas
13
Scope of Supply and Options
14
Robacta Reamer Scope of Supply
14
Robacta Reamer Options
14
Warning Notices on the Device
15
Warning Notices on the Cleaning Device
15
Transport
17
Transport Devices
17
Transport Notices on the Packaging
17
Controls, Connections and Mechanical Components
19
Safety
21
Robacta Reamer Control Elements, Connections and Mechanical Components
22
Control Elements, Connections and Mechanical Components
22
Standard I/O Connecting Plug (X1) Pin Assignment for Robot Control
24
General
24
Standard I/O (X1) Connecting Plug Pin Assignment
24
Installation and Commissioning
25
Safety
27
Ensuring that the Cleaning Device Is Depressurised
28
Before Commissioning
29
Proper Use
29
Operators, Maintenance Personnel
29
Setup Regulations
29
Compressed Air Supply Specifications
29
Measures for the Safe Operation of the Device with Untrained Personnel
30
Screwing the Cleaning Device to the Underlying Surface
31
Screwing the Cleaning Device and Installation Stand to the Underlying Surface
31
Screwing the Cleaning Device to the Underlying Surface
32
Torch Cleaning Position
34
Welding Torch Cleaning Position
34
Adjust Gas Nozzle Clamping Device
35
Fitting the Cleaning Cutter
36
Adjusting the Lifting Device
37
Adjust Lifting Device
37
Starting up the Parting Agent Nebuliser
38
Correct Setting of the Parting Agent Spray Nozzles
39
Installing the Mechanically Controlled Wire Cutter (Optional)
40
Installing the Mechanically Controlled Wire Cutter
40
Installing the Electrically Controlled Wire Cutter (Optional)
43
Installing the Electrically Controlled Wire Cutter
43
Wire Cutter Function
45
Maximum Wire Diameter
45
How the Mechanically-Controlled Wire Cutter Works
45
How the Electrically-Controlled Wire Cutter Works
45
Installing the Compressed Air Supply
46
Establishing the Compressed Air Supply for the Cleaning Device, Function of the Compressed Air
46
Relief Valve
46
Starting up the Cleaning Device
47
Prerequisites for Start-Up
47
Program Sequence and Signal Waveform
48
Cleaning Program Sequence
48
Signal Waveform
51
Care, Maintenance and Disposal
53
Safety
55
Ensuring that the Cleaning Device Is Depressurised
56
Care, Maintenance and Disposal
57
General
57
Before each Start-Up
57
Daily
57
Weekly
57
Every 6 Months
57
As Necessary
57
Disposal
57
Troubleshooting
59
Safety
61
Ensuring that the Cleaning Device Is Depressurised
62
Troubleshooting
63
Errors in Program Sequence
63
Technical Data
65
Technical Data
67
Robacta Reamer
67
Appendix
69
Robacta Reamer
70
Robacta Reamer V Pneumatic Diagram
71
Declarations of Conformity
72
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