Ford Diesel 2012 Manuals

Manuals and User Guides for Ford Diesel 2012. We have 1 Ford Diesel 2012 manual available for free PDF download: Supplement Manual

Ford Diesel 2012 Supplement Manual (94 pages)

Brand: Ford | Category: Automobile | Size: 0.58 MB

Table of Contents
1
Power Stroke Diesel Engine
2
Introduction
2
Breaking-In Your Vehicle
3
Diesel Engine Information
3
Engine Protection Mode
4
Lubrication System
4
Fast Start Glow Plug System
4
Engine and Secondary Cooling System
5
Selective Catalytic Reduction (SCR) System
5
Speed Control
5
Instrument Cluster
6
Warning Lights
6
Glow Plug Pre-Heat Indicator
6
Water in Fuel Light
7
Low/Contaminated Diesel Exhaust Fluid Light
7
Gauges
7
Engine Boost Gauge
7
Starting the Engine
8
Engine-Driven Cooling Fan (Fan Clutch)
8
Driving
8
If the Vehicle’s Speed Is Limited or the Vehicle Has Entered an Idle-Only Mode
9
Cold Weather Starting
9
Engine Idle Shutdown
10
Stopping the Engine
10
Cold Weather Operation
11
Winter Operating Tips for Arctic Operation -20 Degrees F (-29 Degrees C) and below
13
Idle Control
13
Operation in Snow and Rain
13
Operation in Standing Water
14
Rapid Heat Supplemental Heating System
14
Dual Fuel Tank Selector Control
14
Integrated Engine Braking
14
Trailer Towing
15
Roadside Emergencies
16
Fuel Pump Shut-Off Switch
16
Jump Starting
17
Running out of DEF (Diesel Exhaust Fluid)
17
Cleaning
18
Engine Cleaning
18
Exhaust Cleaning
19
Maintenance and Specifications
20
Identifying Components in the Engine Compartment
20
F-Super Duty Engine Compartment View
20
Scheduled Maintenance
21
Fuel Requirements
21
Biodiesel
22
Fuel Quality
23
Diesel Fuel Conditioner
24
Fueling Tips
24
Diesel Fuel Dispensing Nozzle Fill Rate
25
Fuel Filler Cap
25
Selective Catalytic Reduction (SCR) System Info
26
Importance of Maintaining the DEF Level
26
DEF Warning Messages and Vehicle Operations
26
Low DEF Warning and Actions - Instrument Cluster Message
28
Low DEF Warning and Actions - Instrument Cluster Message (Optional Message)
29
Filling the DEF Tank
30
Filling the DEF Tank in Cold Climates
33
Contaminated DEF or Inoperative SCR System
34
DEF Guidelines and Information
34
Typical Diesel Exhaust Fluid (DEF) Usage
35
Fuel Filter/Water Separator
37
Diesel Fuel Conditioner Module (DFCM)
37
Draining the DFCM
37
Low Fuel Pressure Message
38
Changing the Engine-Mounted and DFCM Fuel Filters
39
Removal - DFCM Filter
39
Installation – DFCM Filter
40
Removal - Engine-Mounted Fuel Filter
40
Installation – Engine-Mounted Fuel Filter
41
Purging Air from the Fuel System after DFCM and Engine Mounted Fuel Filter Replacement
41
Checking the Engine Oil Level
42
Engine Oil Specifications
42
Changing the Engine Oil and Oil Filter
43
Engine Lubrication for Severe Service Operation
44
Engine and Secondary Cooling System Coolant
45
Checking Engine Coolant
45
Adding Coolant
46
Engine and Secondary Cooling System Refill Procedure
47
Coolant Refill Capacity
48
Coolant Additives
48
Coolant Change
49
Air Filter Restriction Gauge
50
Air Filter Replacement
51
Diesel Exhaust System: Oxidation Catalyst/Diesel Particulate Filter System
54
Passive Regeneration
54
Active Regeneration
54
Operator Commanded Regeneration (OCR)
55
OCR Precautions and Safe Exhaust Position
56
How to Start Operator Commanded Regeneration (OCR)
56
Base Message Center Procedure
57
Optional Message Center Procedure
58
How to Interrupt/Cancel OCR
58
Filter Service/Maintenance
59
Resonator/Tailpipe Assembly Maintenance
59
Fueling
62
Minor Troubleshooting Guide
62
Air Purge Procedure
62
If the Engine Won’t Crank
62
If Engine Cranks but Won’t Start
63
If the Engine Runs Hot
63
If Fuses Burn out
64
Selective Catalytic Reduction (SCR) System Speed Limit and Idle-Only Modes
64
Motorcraft Part Numbers
64
Maintenance Product Specifications and Capacities
65
Scheduled Maintenance Guide
68
Why Maintain Your Vehicle?
68
Oils, Fluids and Flushing
69
Owner Checks and Services
70
Engine Coolant Change Interval
71
Check Every Month
71
Retightening Lug Nuts
71
Multi-Point Inspection
72
Normal Scheduled Maintenance and Log
73
Intelligent Oil Life Monitor
73
When to Expect the OIL CHANGE REQUIRED Message
73
Normal Scheduled Maintenance
74
Additional Maintenance Items
75
Maintenance Schedule Log
77
Special Operating Conditions
80
Frequent/Extended Idling (over 10 Minutes Per Hour of Normal Driving) or Frequent Low Speed Operation if Vehicle Is Used for Stationary Operation
80
Frequent Low Speed Operation, Consistent Heavy Traffic Less than 25 Mph (40 Km/H) And/Or Long Rush Hour Traffic
81
Sustained High-Speed Driving at Gross Vehicle Weight Rating (Maximum Loaded Weight for Vehicle Operation)
82
Operating in Sustained Ambient Temperatures below -10 Degrees F (-23 Degrees C) or above 100 Degrees F (38 Degrees C)
83
Towing a Trailer or Using a Camper or Car-Top Carrier
84
Off-Road Operation
85
Operating in Dusty Conditions (I.e. Unpaved or Dusty Roads)
86
Use of Biodiesel, up to and Including 20% Biodiesel (B20)
86
Use of Non-Ultra Low Sulfur Diesel (ULSD) Fuel - Vehicles Operated Where ULSD Fuel Isn’t Required/Available
87
Special Operating Condition Log
88
Exceptions to the Normal Schedule
90
Normal Vehicle Axle Maintenance
90
F-450 and F-550 Axle Maintenance
90
Diesel Particulate Filter (DPF)
90
Engine Coolant Change Log
91
Index
92

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Ford Diesel 2012 Supplement Manual (94 pages)

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