Flowserve IJ Manuals

Manuals and User Guides for Flowserve IJ. We have 1 Flowserve IJ manual available for free PDF download: Installation Operation & Maintenance

Flowserve IJ Installation Operation & Maintenance

Flowserve IJ Installation Operation & Maintenance (128 pages)

Brand: Flowserve | Category: Water Pump | Size: 0 MB

Table of Contents

Table of Contents
6
Preface
12
Operating Specifications
14
Torque Procedure
18
1 Description

20
- Physical Description
  20
  - General Features
    20
    
    Intermediate Cover-Diffuser
    20
    
    Suction Spacer and Discharge Diffuser-Spacer
    20
    
    Wearing Rings and Bushings
    20
    
    Baseplates
    21
    
    Bearings
    21
    
    Drivers
    21
    
    Impellers
    21
    
    Lube Oil System
    21
    
    Seal Piping
    21
    
    Shaft Seals
    21
  - Special Tools
    21
  - Interference Fit
    21
- Operating Principles
  22
  - Pump Flow
    22
  - Balance
    22
    
    Axial Balance
    22
    
    Radial Balance
    22
  - Balancing Drum Piping
    22
  - Minimum Flow
    23
  - Minimum Flow Orifice
    23
  - Net Positive Suction Head
    23
  - Shaft Seal
    23
  - Cooling Water System
    23
  - Lube Oil System
    23
    
    Auxiliary Oil Pump
    23
    
    Pressure Relief Valve
    24
    
    Pressure Switch
    24
  - Thermal Expansion
    24
2 Receiving, Storage, and Preinstallation

26
- Receiving
  26
  - Shipment Inspection
    26
  - Inboard and Outboard Bearing Shipping Shims
    26
  - Lifting
    26
    
    Baseplate-Mounted Pump and Driver
    27
    
    Multistage Internal Assembly: Barrel Pump
    28
    
    Soleplate-Mounted Barrel Pump
    28
    
    Multistage Rotor
    29
    
    Multistage Shaft
    29
- Storage
  30
  - Pump Preservative Standards
    31
    
    Precautions at Job Site
    31
    
    Short-Term Indoor Storage
    31
    
    Short-Term Outdoor Storage
    31
    
    Long-Term Indoor Storage
    32
    
    Long-Term Outdoor Storage
    32
  - Rotor Preservative Standards
    33
    
    Rotor Storage
    33
  - Depreserving
    33
- Preinstallation
  34
  - Selecting a Location
    34
  - Preparing the Foundation
    34
3 Installation and Coupling

36
4 Operation, Maintenance, and Inspection

66
5 Troubleshooting

80
- Troubles and Their Origins
  80
  - First Listing
    80
  - Second Listing
    82
6 Replacement and Repair

84
- General Instructions
  84
  - Items and Details Excluded from Instructions
    84
  - Disturbing an Installation
    84
  - Gaskets Require Consideration
    84
  - When to Replace Worn Parts
    84
  - Parts Ordering Information
    84
  - Setscrews
    84
  - Wear Parts
    84
- Lifting
  85
- Installation Schedules
  85
- Lube Oil System Component Maintenance
  87
  - Replacement Lube Oil System Component
    87
  - Repairing and Adjusting Lube Oil System Component
    87
  - Baseplate Mounted Reservoir
    87
    
    Cleaning
    87
    
    Installation
    87
    
    Removal
    87
- Tools and Equipment
  88
  - Coupling
    88
  - Bearings
    88
  - Head
    88
  - Internal Assembly
    88
- Pump Disassembly
  90
  - Coupling Removal
    90
  - Main Lube Oil Pump Removal
    90
  - Bearing Disassembly
    91
  - Mechanical Seal
    92
    
    Removing Seal Unit
    92
    
    Removing Seal Housing
    93
  - Head
    93
    
    Removing Head Using Carriage
    93
    
    Disassembly
    94
    
    Removing Head Without Using Carriage
    94
  - Internal Assembly
    95
    
    Removing Internal Assembly
    95
    
    Disassembling Internal Assembly
    96
    
    Interference Fit Part Removal
    96
    
    Stage Number System and Balanced Parts
    97
    
    Vertical Disassembly
    98
    
    Horizontal Disassembly
    99
- Part Cleaning, Inspection, and Repair
  100
  - Cleaning
    101
  - Inspection and Repair
    101
    
    Bearings
    101
    
    Disassembling Seal Unit
    101
    
    General
    101
    
    Main Lube Oil Pump
    101
    
    Mechanical Seal
    101
    
    Assembling Seal Unit
    102
    
    Head
    102
    
    Inspection and Repair
    102
    
    Internal Assembly
    102
    
    Replacing Seal Housing Bushing
    102
    
    Visual Inspection
    102
    
    Checking Concentricity of Rotating Assembly
    105
    
    Checking Fit of Impellers and Balancing Drum with Shaft
    105
    
    Checking Running Clearances
    105
    
    Checking Shaft Straightness
    105
    
    Renewing Impeller Wearing Surfaces
    106
    
    Replacing Stationary Wearing Rings
    106
    
    Replacing Bushings
    107
    
    Replacing Impeller Wearing Rings
    109
  - Pump Assembly
    110
    
    Assembling Internal Assembly
    110
    
    Interference Fit Part Installation
    110
    
    Internal Assembly
    110
    
    Vertical Assembly
    111
    
    Installing Internal Assembly
    113
    
    Assembling Head
    115
    
    Head
    115
    
    Installing Head Using Carriage
    115
    
    Installing Head Without Using Carriage
    116
    
    Rotor Alignment
    116
    
    Rotor Radial Alignment
    116
    
    Rotor Axial Alignment
    117
    
    Installing Seal Housing
    118
    
    Mechanical Seal
    118
    
    Bearing Assembly
    119
    
    Installing Seal Unit
    119
    
    Installing Half-Couplings
    121
    
    Installing Lube Oil Pump
    121
    
    Main Lube Oil Pump Installation
    121
    
    Coupling Installation
    122
    
    Final Assembly Tasks
    123
7 Parts Ordering and Servicing Information

124
- Regional Sales Offices
  124
- Service Centers (North America)
  125
- International Offices
  126

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