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Fliegl TDK 160 Trailer Manuals
Manuals and User Guides for Fliegl TDK 160 Trailer. We have
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Fliegl TDK 160 Trailer manual available for free PDF download: Operating Instructions Manual
Fliegl TDK 160 Operating Instructions Manual (88 pages)
Brand:
Fliegl
| Category:
Farm Equipment
| Size: 6.07 MB
Table of Contents
Foreword
3
Table of Contents
5
Contents
5
Legal Notices
10
Identification
11
EC Declaration of Conformity
12
1 User Instructions
13
Purpose of this Document
13
Locations in the Operating Instructions
14
Illustrations Used
14
Cross References
14
Terminology: "Trailer", "Machine", "Vehicle
14
Figures
14
Scope of the Document
15
Presentation of Safety Instructions
15
Liability and Damages
15
Duty to Inform
15
2 Basic Safety Instructions
16
Designated Use
19
Reasonably Foreseeable Misuse
20
Service Life of the Machine
21
Risks When Working with the Machine
21
Residual Risks
21
Obligations of the Operator
21
Obligations of Personnel
22
Qualification of Operating Personnel
22
Qualification of Specialist Personnel
22
Personal Protective Equipment
23
Operational Safety
23
Operation Without Correct Start-Up
23
Safeguarding Perfect Technical Condition
23
Danger Due to Machine Damage
23
Technical Limits
24
Safety and Protective Devices
24
Emergency Stop Device
24
Description of Additional Safety and Protective Devices
24
In Case of Faulty Protective Devices
24
Inspecting Safety and Protective Devices
24
Workstation of Operating Personnel
25
Danger Areas
25
Safety Distance from Overhead Lines
26
Machine Identification
26
3 Description of the Machine
28
Applications
28
Design Variants - Standard
28
Functional Description
29
Layout of the Machine
30
Assemblies and Components
31
Technical Data - Standard Equipment
34
4 Transport and Installation
35
Basic Requirements
35
Supply and Installation
36
Drawbar Eye Connection
36
Establishing the Electrical Connection
36
Compressed Air Supply
37
Establishing Hydraulic Connections
38
5 Start-Up
39
First-Time Start-Up
39
Check before Start-Up
39
Returning to Service
39
6 Preparation and Setup
40
Draw Gear
40
Draw Gear with Top/Bottom Attachment [From TDK 140]
40
Hydraulically Sprung Draw Gear [TDK 255]
40
Draw Gear with Overrun Brake
40
Ball Head Coupling
41
Installing Forced Steering on the Towing Vehicle (Optional)
41
Setting up the Forced Steering (Optional)
43
Overrun Brake Mechanism
45
Compressed Air Brake System with ALB, Brake Force Regulator (Optional)
46
Hydraulic Brake (Optional)
47
Hydraulic Brake System Without Load Adjustment Valve
47
Hydraulic Brake with Load Adjustment Valve
47
Parking Brake
48
Farmer Stop - Parking Brake
48
Hand Brake Lever - Overrun Brake
48
Hand Brake Lever (Detachable Brake) - Parking Brake
49
Electrical Systems
49
7 Use and Operation
50
Trailer Operation
50
Before Operation
50
Setting up the Trailer Coupling on the Towing Vehicle
50
Coupling the Trailer
51
Conducting a Trial Run
52
Uncoupling the Trailer
52
Working with the Machine
53
General Safety and Operating Instructions
53
Loading the Trailer
54
Emptying the Trailer
54
Using the Side Panels
55
Tipping Linchpins
56
Tipping Processes
56
8 Basic Equipment (Standard, Optional)
57
Side Panel
57
Base Side Panel
57
First and Second Attachment
57
Rear Panel
57
Rear Panel (Base Side Panel ) with Grain Hatch
57
Gravel Flap Version
58
Supporting Mechanism
58
Flange Couplings
58
Underride Guard
59
Central Locking
59
Rear" Version
59
Side" Version
60
Mechanical Stopcock for Hydraulics (Maintenance Work)
61
9 Accessories
62
Reversing/Monitoring Camera
62
Marker Lights
62
Side Panel Tension Springs
62
Side Panel Boom Chains with Storage Box
62
Shunting Coupling
63
Automatic Trailer Coupling
63
Tensioning Chain for Steel Side Panel
63
Removable Rear Exhaust Pipe with Outlet Spout
64
Removable Discharge Chute
64
Side Panel Stabiliser [Tensioning Strap]
64
Side Panel Support
64
Bracket for Folded Side Panel
64
Roll-Off Tarpaulin with Operating Platform
65
Side Panel
65
First Attachment
65
Second Attachment
65
Hydraulic Rear Panel (Optional)
66
Supply Connections for 2Nd Trailer
66
Bridge Support for Maintenance Work
67
10 Service and Maintenance
68
Customer Service
68
Replacement Parts
68
Fliegl VIN (Vehicle ID Number) and Type Plate
69
Operational Maintenance
70
General Instructions for Maintenance
70
Cleaning the Vehicle
71
Corrosion Protection
72
Lubrication Schedule
72
Tyres and Wheels
73
Maintenance of the Brake System
75
Maintenance of the Compressed Air Brake System
75
Troubleshooting and Fault Elimination
77
List of Warning and Fault Signals
77
Decommissioning
79
Temporary Shutdown
79
Storage Conditions
79
Disassembly and Final Shutdown
79
Scrapping and Recycling
79
11 Standard Tipper Hydraulics
80
12 Brake System
81
13 Electrics
82
Contact Assignment Plan - 12 V
82
Rear Light Versions
82
14 Axles
83
Axle Assemblies
83
Gigant Tandem Assembly
83
Gigant Plus Tandem Assembly
83
Titan Tandem Assembly
83
Axle Maintenance Work
83
15 Appendix
84
Volumetric Weights for Loosely Stacked Goods
84
Agricultural Products
84
Fertiliser
84
Construction Materials
84
Firewood
84
Conversion Table
85
16 Index
86
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