FLENDER K.DS Series Manuals

Manuals and User Guides for FLENDER K.DS Series. We have 1 FLENDER K.DS Series manual available for free PDF download: Operating Instructions Manual

FLENDER K.DS Series Operating Instructions Manual

FLENDER K.DS Series Operating Instructions Manual (128 pages)

GEAR UNITS 5200en

Brand: FLENDER | Category: Industrial Equipment | Size: 1.24 MB

Table of Contents

Edition
4
- Table of Contents
  5
- General Information
  11
  - Introduction
    11
    
    Lubricants
    12
    
    General Warnings and Symbols
    15
    
    Figure 3-1 Output Shaft Versions
    22
    
    Figure 3-2 Sign: Lubrication Point
    22
    
    Figure 3-3 Gear Unit Equipment for Type S.N Gear Units
    23
    
    Figure 3-4 Gear Unit Equipment for Type K.N Gear Units
    23
    
    Figure 3-5 Rotary Shaft Sealing Ring
    25
    
    Figure 3-6 Fey Labyrinth Seal
    26
    
    Figure 3-7 Labyrinth Seals
    26
    
    Taconite Seal
    26
    
    Figure 3-8 Taconite-Seal
    27
    
    Tacolab Seal
    27
    
    Cooling
    28
    
    Fan
    28
    
    Figure 3-9 Tacolab Seal
    28
    
    Cooling Coil
    29
    
    Mounted Oil Supply System
    30
    
    Mounted Oil Supply System with Air-Oil Cooler
    30
    
    Mounted Oil Supply System with Water-Oil Cooler
    32
    
    Oil Filter
    33
    
    Pump
    33
    
    Separate Oil Supply System
    33
    
    Backstop
    34
    
    Couplings
    35
    
    Heating
    36
    
    Shrink Disks
    36
    
    Table 3-1 Information about the Specific Heat Output
    37
    
    Oil Level Indicator
    38
    
    Oil Level Monitoring System
    38
    
    Bearing Monitoring
    39
    
    Bearing Monitoring Using a Pt 100 Resistance Thermometer
    39
    
    Oil Temperature Monitoring System
    39
    
    Bearing Monitoring by Acceleration Sensor
    40
    
    Auxiliary Drive
    41
    
    Overrunning Clutch
    42
    
    Application Planning
    45
    
    Scope of Delivery
    45
    
    Transport
    45
    
    Attachment Points
    47
  - Safety Instructions
    13
  - Security Notes
    13
  - The Five Safety Rules
    13
  - General Information
    14
  - Table 2-1 Symbols and Markings
    14
  - Table 2-2 General Warnings
    15
  - Special Types of Danger and Personal Protective Equipment
    16
  - Intended Use
    18
  - Description
    21
  - General Description
    21
  - Output Version
    21
  - Housing
    22
- Gear Unit Oil Supply
  24
- Pressure Lubrication
  24
- Splash Lubrication
  24
- Bearing Arrangement of the Shafts
  25
- Labyrinth Seals
  25
- Rotary Shaft Sealing Rings
  25
- Shaft Seal
  25
- Figure 4-3 Position of the Attachment Points, at Type S.N ≤ 280 and K.N ≤ 280 Gear Units
  48
- Oil Filling and Oil Drain
  50
  - Special Features Relating to Gear Unit Lubrication
    50
    
    General Assembly Instructions
    51
    
    Mounting
    51
    
    Unpacking the Gear Unit
    52
    
    Foundation
    53
    
    Gear Unit Mounting
    53
    
    Fastening
    54
    
    Mounting on a Housing Foot
    54
    
    Mounting the Gear Unit Swing Base
    62
    
    Mounting the Torque Arm for the Gear Unit Housing
    62
    
    Shaft-Mounted Gear Unit with Hollow Shaft and Parallel Keyway
    63
    
    Mounting
    64
    
    Axial Locking
    66
    
    Dismantling
    66
    
    Gear Unit Fastening
    66
    
    Shaft-Mounted Gear Unit with Hollow Shaft and Shrink Disk
    67
    
    Mounting
    68
    
    Pulling on with Integrated du Bushing
    69
    
    Axial Locking
    70
    
    Dismantling the Shaft-Mounted Gear Unit
    70
    
    Couplings
    71
    
    Connecting Components
    73
    
    Connecting the Cooling Coil
    73
    
    Gear Units with Mounted Components
    73
    
    Connecting the Air-Oil Cooler
    74
    
    Connecting the Water-Oil Cooler
    74
    
    Electrical Connections
    75
    
    Installing a Separate Oil Supply System
    75
    
    Connecting the Oil Temperature Monitor
    76
    
    Connecting the Oil-Level Monitoring System
    76
    
    Connecting the Bearing Monitoring System
    77
    
    Connecting the Heating Element
    77
    
    Introduction
    77
    
    Tightening Procedure
    77
    
    Bolt Connection Classes
    78
    
    Table 5-1 Information on Tightening Fastening Bolts
    78
    
    Table 5-2 Preload Forces and Tightening Torques
    79
    
    Table 7-1 Operating Data
    89
    
    Taking the Unit out of Service
    90
    
    General Maintenance Activities
    91
    
    Maintenance
    91
    
    Maintenance Schedule
    92
    
    Table 8-1 Maintenance and Servicing Activities
    92
    
    Cleaning the Fan and Gear Unit
    93
    
    Maintenance and Service Work
    93
    
    Checking the Oil Temperature
    94
    
    Cleaning the Venting Screw
    94
    
    Filling the Backstop with Oil
    95
    
    Replacing the Backstop
    95
    
    Measuring the Temperature at the Rolling-Contact Bearings
    96
    
    Measuring the Vibration Levels of the Rolling-Contact Bearings
    96
    
    Checking the Auxiliary Drive
    97
    
    Checking the Cooling Coil
    97
    
    Filling the Overrunning Clutch of the Auxiliary Drive with Oil
    97
    
    Check that All of the Fastening Bolts Are Tight
    98
    
    Inspecting the Shrink Disk
    98
    
    Final Work
    99
    
    General Inspection of the Gear Unit
    99
    
    Possible Faults
    99
    
    Table 8-2 Possible Faults and Their Rectification
    100
    
    Service & Support
    105
    
    Disposal
    107
    
    Spare Parts
    109
    
    Declaration of Incorporation
    111
    
    Quality Documents
    111
    
    General Technical Data
    113
    
    Technical Data
    113
    
    Ambient Temperature
    116
    
    Types
    116
  - Final Work
    80
  - Commissioning
    83
  - Gear Units with Cooling Coil
    83
  - Measures to be Taken Prior to Commissioning
    83
  - Gear Unit with Auxiliary Drive
    84
  - Gear Unit with Backstop
    84
  - Gear Units with Oil Supply System
    85
  - Oil Level Monitoring System
    85
  - Measures to be Taken During Commissioning
    86
  - Oil Temperature Monitoring System
    86
  - Heating
    87
  - Irregularities in Operation
    89
  - Operating Data
    89
  - Operation
    89
- Tightening Torques and Preload Forces
  79
  - B.2 Ambient Temperature
    116
  - B.4 Weights
    118
- Table B-1 Weights
  118
- Weights
  118
- Table B-2 Weights
  119
- Table B-3 Weights
  120
- Enveloping Surface Sound Pressure Level
  121
- Index
  123

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