FLENDER H1SM Manuals

Manuals and User Guides for FLENDER H1SM. We have 1 FLENDER H1SM manual available for free PDF download: Assembly And Operating Instructions Manual

FLENDER H1SM Assembly And Operating Instructions Manual (84 pages)

Gear unit

Brand: FLENDER | Category: Industrial Equipment | Size: 2 MB

Legal Information
4
Qualified Personnel
4
Disclaimer of Liability
4
Table of Contents
5
Introduction
9
Naming Convention
9
General Information
9
Basic Knowledge Required
9
Lubricants
10
Safety Instructions
13
Security Notes
13
The Five Safety Rules
13
General Information
14
General Warnings and Symbols
15
General Warnings
15
Special Types of Danger and Personal Protective Equipment
16
Surface Temperature
17
Chemical Substances
18
Danger of Explosion
18
Intended Use
18
Description
21
General Description
21
Housing
21
Table 3-1 Design and Associated Directions of Rotation
21
Further Information
22
Figure 3-1 Sign: Lubrication Point
22
Oil Supply to the Gear Unit
23
Figure 3-2 Gear Unit Equipment on a Gear Unit of Type H1SM
23
Bearing Arrangement of the Shafts
24
Shaft Seal
24
Labyrinth Seals
24
Cooling
25
Separate Oil Supply System
25
Couplings
25
Figure 3-3 Labyrinth Seal
25
Oil Level Indicator
26
Oil Tank
26
Oil Temperature Monitoring
26
Bearing Monitoring
27
Bearing Monitoring Using a Pt 100 Resistance Thermometer
27
Figure 3-4 Oil Temperature Monitoring System for Gear Units, Type H1SM
27
Figure 3-5 Bearing Monitoring Using a Pt 100 Resistance Thermometer
28
Bearing Monitoring by Shock-Pulse Transducer
29
Hydraulic Motor
29
Figure 3-6 Hydraulic Motor
29
Holding Brake
30
Figure 3-7 Gear Unit with Holding Brake
30
Application Planning
31
Scope of Delivery
31
Transport
31
Lifting Eyes
33
Figure 4-1 Transport Symbols
33
Attachment Points
33
Figure 4-2 Position of the Attachment Points for Gear Units, Type H1SM
34
Assembly
35
General Assembly Instructions
35
Unpacking the Gear Unit
36
Gear Unit Assembly
37
Foundation
37
Mounting on a Concrete Foundation
38
Mounting
40
Mounting on a Housing Foot
40
Figure 5-1 Alignment Surface
42
Figure 5-2 Alignment Thread for Gear Units, Type H1SM
43
Couplings
44
Figure 5-3 Possible Displacements
44
Figure 5-4 Alignment Process Based on the Example of a Flexible Coupling
45
Installing the Piping
46
Procedure
46
Pickling after Adaptation
46
Connecting Components
47
Gear Units with Mounted Components
47
Installing a Separate Oil Supply System
47
Connecting the Pressure Monitor
48
Connecting the Pt 100 Resistance Thermometer
48
Electrical Connections
48
Tightening Procedure
49
Introduction
49
Bolt Connection Classes
50
Tightening Torques and Preload Forces
50
Information on Tightening Fastening Bolts
50
Table
51
Preload Forces and Tightening Torques
51
Final Work
52
Commissioning
55
Measures Prior to Commissioning
55
Gear Units with Oil Supply System
55
Measures During Commissioning
56
Running the Gear Unit for the First Time
56
Operation
57
Operating Data
57
Irregularities in Operation
57
Taking the Unit out of Service
58
Servicing
59
General Maintenance Information
59
Maintenance Schedule
60
Maintenance and Servicing Activities
60
Maintenance and Servicing Work
61
Cleaning the Venting Screw
61
Cleaning Interval
61
Checking the Oil Temperature
62
Check that All of the Fastening Bolts Are Tight
62
General Inspection of the Gear Unit
63
Final Work
63
Possible Faults
63
Possible Faults and Their Rectification
64
Service & Support
69
Disposal
71
Environmental Protection
71
Spare Parts
73
Declaration of Incorporation
75
Technical Data
77
General Technical Data
77
Rating Plate
77
Ambient Temperature
78
Weights
78
Enveloping Surface Sound Pressure Level
78
Index
81

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FLENDER H1SM Assembly And Operating Instructions Manual (84 pages)

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