FLENDER H KH Series Industrial Gear Unit Manuals

Manuals and User Guides for FLENDER H KH Series Industrial Gear Unit. We have 1 FLENDER H KH Series Industrial Gear Unit manual available for free PDF download: Assembly Instructions Manual

FLENDER H KH Series Assembly Instructions Manual (172 pages)

Gear unit

Brand: FLENDER | Category: Industrial Equipment | Size: 3.5 MB

Table of Contents
3
Introduction
15
Legal Information
15
General Information
16
Lubricants
18
Safety Instructions
19
Security Notes
19
The Five Safety Rules
19
General Information
19
General Warnings and Symbols
21
Special Types of Danger and Personal Protective Equipment
21
Table 2-1 Symbols and Markings
21
Table 2-2 General Warnings
21
Intended Use in Potentially Explosive Atmosphere
24
Description
27
General Description
27
Output Shaft Versions
28
Table 3-1 Designs and Associated Directions of Rotation
28
Image 3-1
28
Housing
29
Plate: Lubrication Point
29
Image 3-3
30
Gear Unit Components for Model H
30
Image 3-4
30
Image 3-5
31
Image 3-6
31
Gear Unit Components for Model B
31
Image 3-7
32
Gear Unit Components for Model B
32
Image 3-8
32
Oil Supply of the Gear Unit
33
Splash Lubrication
33
Bearing Arrangement of the Shafts
33
Shaft Seal
33
Rotary Shaft Sealing Rings
33
Taconite Seal
34
Image 3-9
34
Rotary Shaft Sealing Ring
34
Image 3-10
34
Taconite Seal, Variants E, F, F-F, F-H and F-K
35
Backstop
36
Table 3-2 Taconite Seal Versions
36
Torque Limiting Backstop (Special Version)
37
Torque Limiting Backstop
37
Cooling
39
Fan
39
Cooling Coil
40
Cooling Coil Connections
40
Table 3-3 Required Cooling Water Flow Rate
42
Mounted Oil Supply System
43
Attached Oil Supply System with Air-Oil Cooler
43
Attached Oil Supply System with Water-Oil Cooler
44
Oil Supply System with Air-Oil Cooler Mounted on Gear Unit, Type H
44
Oil Supply System with Air-Oil Cooler Mounted on Type B
44
Image 3-18
46
Oil Supply System with Water-Oil Cooler Mounted on Type H
46
Image 3-19
46
Oil Supply System with Water-Oil Cooler Mounted on Type B
46
Pump
47
Oil Filter
47
Separate Oil Supply System
47
Couplings
48
Shrink Disk
48
Heating
48
Table 3-4 Information about the Specific Heat Output
49
Image 3-20
49
Heating System on Type H
49
Oil Level Indicator
50
Oil-Level Monitoring System
50
Image 3-21
51
Oil Level Monitoring System on Type H
51
Oil-Temperature Monitoring System
52
Oil-Temperature Monitoring System for Gear Units, Model H
52
Bearing Monitoring
53
Bearing Monitoring Using a Pt 100 Resistance Thermometer
53
Bearing Monitoring by Shock-Pulse Transducer
53
Image 3-23
53
Bearing Monitoring by Acceleration Sensor
54
Bearing Monitoring Using Shock-Pulse Transducer
54
Auxiliary Drive
55
Auxiliary Drive, Designed as Maintenance Drive
55
Fundamental Design of Gear Unit with Main and Auxiliary Drives
55
Auxiliary Drive, Designed as a Load Drive
57
Image 3-26
57
Overrunning Clutch
58
Application Planning
61
Scope of Delivery
61
Transport
61
Gear Unit Version
61
Attachment Points
63
Transport Symbols
63
Image 4-2 Shear and Lateral Pulling When Using Eye Bolts
64
Image 4-4: Position of the Attachment Points for Type H.. Gear Units with Motor
64
Image 4-5: Position of the Attachment Points for Type B.. Gear Units with Motor
65
Image 4-6: Position of the Attachment Points for Type B.. Gear Units with Gear Unit Swing Base
65
Image 4-7 Position of the Attachment Points on Type B3.H Gear Units with Auxiliary Drive
65
Special Aspects During Storage
66
Assembly
67
General Assembly Instructions
67
Unpacking the Gear Unit
68
Gear Unit Assembly
69
Foundation
69
Description of Assembly Work
70
Introduction
70
Image 5-1 Gap Dimension at Grease Labyrinth
71
Alignment
72
Image 5-2 Alignment Surface
72
Image 5-4 Alignment Surfaces for Gear Units from Size 13 and Larger
73
Gear Unit Assembly on Housing Foot
74
Installation on a Base Frame
74
Mounting on a Concrete Foundation Using Stone Bolts or Foundation Blocks
75
Image 5-5 Stone Bolt
75
Image 5-6 Foundation Block
76
Mounting on a Concrete Foundation Using Anchor Bolts
77
Image 5-7 Inserted Anchor Bolt
77
Image 5-8 Tightened Anchor Bolt
78
Mounting on a Gear Unit Swing Base
79
Image 5-9 Support for Gear Unit Swing Base
80
Mounting on a Block Flange
81
Requirements
81
Table 5-1 Motor Assignment for Gear Unit Swing Base
81
Mounting a Gear Unit with Block Flange
82
Image 5-10
82
Mounting the Torque Arm for the Gear Unit Housing
83
Mounting the Torque Arm
83
Image 5-11
83
Shaft-Mounted Gear Unit with Hollow Shaft
84
Shaft-Mounted Gear Unit with Hollow Shaft and Parallel Keyway
84
Preparations
84
Table 5-2 Motor Assignment for Housing Support
84
Assembly
85
Image 5-12
85
Mounting
86
Image 5-13
86
Axial Locking
87
Dismantling
87
Image 5-14
88
Image 5-15
88
Table 5-3 Dimensions for the Threaded Holes at the Face Sides of Standard Gear Unit Hollow Shafts
89
Image 5-16 Hollow Shaft with Parallel Keyway
89
Shaft-Mounted Gear Unit with Hollow Shaft and Spline According to DIN 5480
90
Preparations
90
Table 5-4 Maximum Forcing Pressures
90
Assembly
91
Image 5-17
91
Pulling on with Integrated du Bushing
92
Image 5-18
92
Mounting with du Bushing as a Separate Component
93
Axial Locking
93
Dismantling
94
Image 5-19
95
Image 5-20
95
Shaft-Mounted Gear Unit with Hollow Shaft and Shrink Disk
96
Table 5-5 Maximum Forcing Pressures
96
Assembly
97
Mounting with Integrated du Bushing
98
Mounting with du Bushing as a Separate Component
99
Image 5-21
99
Axial Locking
100
Dismantling
100
Gear Unit with Type F Flange Shaft
100
Requirements
100
Installing the Gear Unit
101
Gear Units with Version C Output Shafts
101
Table 5-6 Tightening Torques at the Flange Connections
101
Couplings
102
Image 5-22
102
Connecting Components
103
Gear Units with Mounted Components
103
Image 5-23
103
Wire Gear Unit with Wiring in Terminal Box
104
Cooling Coil Connection
104
Connecting the Air-Oil Cooler
105
Water-Oil Cooler Connection
105
Connecting the Heating Element
106
Connecting the Pressure Monitor
106
Installing a Separate Oil Supply System
107
Connecting the Oil Level Monitoring System
107
Connecting the Pt 100 Resistance Thermometer
107
Connecting the Temperature Monitor
108
Connecting the Bearing Monitoring System
108
Connecting the Motor Pump
108
Electrical Connections
109
Tightening Procedure
109
Introduction
109
Bolt Connection Classes
110
Tightening Torques and Preload Forces
110
Table 5-7 Information on Screwing Fastening Bolts
110
Final Work
112
Table 5-8 Preload Forces and Tightening Torques
112
Commissioning
115
Measures Prior to Commissioning
115
Gear Unit with Backstop
116
Gear Unit with Auxiliary Drive
116
Oil Level Monitoring System
117
Gear Units with Cooling Coil
117
Gear Unit with Heating
118
Gear Units with Oil Supply System
118
Filling Lubricant into Gear Units with Mounted Backstop or Auxiliary Drive
119
Measures During Commissioning
119
Gear Units with Torque-Limiting Backstop
120
Operation
121
Operating Values
121
Table 7-1 Operating Values
121
Irregularities in Operation
122
Taking the Unit out of Service
122
Servicing
125
General Maintenance Information
125
Maintenance Schedule
125
Maintenance and Servicing Work
127
Checking the Oil Temperature
127
Table 8-1 Maintenance and Servicing Activities
127
Filling the Backstop with Oil
128
Replace the Backstop
128
Checking the Friction Linings of the Torque-Limiting Backstop
128
Filling the Overrunning Clutch of the Auxiliary Drive Unit with Oil
129
Image 8-1 Torque Limiting Backstop
129
Checking the Auxiliary Drive
130
Cleaning the Fan and Gear Unit
130
Checking the Cooling Coil
131
Inspecting the Shrink Disk
132
Cleaning the Coarse Filter
132
Cleaning the Double Change-Over Filter
132
Checking the Speed Monitoring of the Auxiliary Drive
133
Measuring the Vibration Levels of the Rolling-Contact Bearings
133
Measuring the Temperature at the Rolling-Contact Bearings
134
Checking the Ignition Protection System
134
Check that All of the Fastening Bolts Are Tight
134
General Inspection of the Gear Unit
135
Final Work
135
Possible Faults
135
Table 8-2 Possible Faults and How to Rectify Them
139
Service & Support
141
Contact
141
Disposal
143
Spare Parts
145
Declaration of Incorporation
147
Declaration of Conformity
149
EU Declaration of Conformity
149
Technical Data
151
General Technical Data
151
Ambient Temperature
153
Table C-1 Explosion Protection Marking
153
Types
154
Weights
155
Table C-2 Weights
155
Table C-3 Weights
156
Table C-4 Weights
156
Table C-5 Weights
156
Table C-6 Weights
156
Table C-7 Weights
156
Oil Quantities
157
Table C-8 Oil Quantities
157
Table C-9 Oil Quantities
157
Table C-10 Oil Quantities
157
Enveloping Surface Sound Pressure Level
158
Table C-12 Enveloping Surface Sound Pressure Level
159
Table C-11 Enveloping Surface Sound Pressure Level
160
Table C-13 Enveloping Surface Sound Pressure Level
160
Table C-14 Enveloping Surface Sound Pressure Level
162
Table C-18 Enveloping Surface Sound Pressure Level
162
Table C-15 Enveloping Surface Sound Pressure Level
164
Table C-16 Enveloping Surface Sound Pressure Level
165
Table C-17 Enveloping Surface Sound Pressure Level
165
Index
167

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FLENDER H KH Series Assembly Instructions Manual (172 pages)

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