FLENDER FLUDEX FGM Fluid Coupling Manuals

Manuals and User Guides for FLENDER FLUDEX FGM Fluid Coupling. We have 1 FLENDER FLUDEX FGM Fluid Coupling manual available for free PDF download: Assembly And Operating Instructions Manual

FLENDER FLUDEX FGM Assembly And Operating Instructions Manual (86 pages)

Brand: FLENDER | Category: Industrial Equipment | Size: 1.37 MB

Table of Contents
3
Introduction
11
Legal Information
11
About These Instructions
12
Text Attributes
12
Copyright
13
Safety Information
15
General Information
15
Table 2-1 General Warnings
16
Intended Use
17
Safety Information for a Coupling When Used in Potentially Explosive Atmospheres
17
Marking
17
Conditions of Use
18
Table 2-2 Temperature Classes (X) for Explosive Atmospheres as a Result of Gases, Vapours or
18
Table 2-3 Maximum Surface Temperature (X) for a Potentially Explosive Atmosphere as a Result of
18
General Warning Notices
19
Description
21
Design of the Couplings
22
Figure 3-1 General Description of Series FG and FV
22
Coupling Versions
24
Figure 3-2 Coupling Model
24
Application Planning
25
Transport of the Coupling
25
Storage of the Coupling
25
Figure 4-1 Transport Symbols
25
Table 4-1 Types of Preservative Agents for Long-Term Storage
26
Assembly
27
Preparatory Work
27
Mill the Finished Bore
28
Table 5-1 Recommended Assigned Fits for Bores with Parallel Key Connection
28
Mill the Parallel Keyway
29
Table 5-2 Maximum Bores for N-EUPEX Add-On Coupling
29
Figure 5-1 Tolerances for Finished Bore
29
Machining an Axial Locking Mechanism
30
Table 5-3 Position of the Parallel Keyway
30
Figure 5-2 Diameter and Axial Position of the Threaded Hole in the Hub
30
Table 5-4 Diameter and Axial Position of the Threaded Hole, Tightening Torque
31
Table 5-5 Position of the Threaded Hole with Respect to the Parallel Keyway
31
Balancing the Coupling
32
Figure 5-3 Position of the Balancing Bore for Single-Plane Balancing
32
Figure 5-4 Position of the Balancing Bore for Two-Plane Balancing
32
Mounting the Coupling
33
Mounting the FLUDEX Coupling
33
Mounting the N-EUPEX Coupling
34
Figure 5-5 Mounting the Coupling Parts
34
Aligning the Coupling
35
Purpose of Alignment
35
Possible Misalignment
36
Axial Misalignment
36
Angular Misalignment
36
Figure 5-6 Possible Misalignments
36
Radial Misalignment
37
Filling the Gear Unit with Operating Fluid
37
Operating Fluid, Oil
37
Filling Quantity
39
Procedure
39
Figure 5-7 Filling the Coupling
40
Housing
41
Table 5-6 Filling Quantity in Litres
41
Commissioning
43
Operation
45
Normal Operation of the Coupling
45
Fault - Causes and Correction
45
Procedure in the Event of Faults
45
Identifying the Fault Cause
46
Possible Faults
46
Possible Causes
47
Unsuitable Coupling
47
Table 7-1 Table of Faults
47
Assembly-Related Causes
48
Maintenance-Related Causes
48
Specific Assembly-Related and Maintenance-Related Causes
48
Resolving Faults
48
Replacing Wearing Parts
48
Correcting the Changed Alignment
49
Replacing the Fusible Safety Plug
49
Maintenance
51
Maintenance Intervals
51
N-EUPEX Add-On Coupling
51
FLUDEX Coupling
52
Table 8-1 Maintenance Intervals
52
Table 8-2 Operating Temperatures, Operating Hours and Years of Use
52
Maximum Permissible Torsional Backlash
53
Replacing the Flexible Elements
53
Table 8-3 Maximum Permissible Torsional Backlash
53
Figure 8-1 Markings for Calculating the Torsional Backlash
53
Disassembling the FLUDEX Coupling
54
Disassembling N-EUPEX Add-On Coupling
56
Dismantling the FLUDEX Coupling
57
Reassembling the FLUDEX Coupling
57
Figure 8-2 Dismantling the FLUDEX Coupling
57
Service and Support
59
Contact
59
Disposal
61
Replacement Parts
63
Ordering Replacement Parts
63
Spare Parts Drawing and Spare Parts List
63
Types FGO, FGD, FGE, FGM, FVO, FVD, FVE, FVM
63
Technical Specifications
67
Filling Quantity
67
Filling Quantity for FLUDEX Couplings FG
67
Table A-1 Filling Quantity for FLUDEX Couplings "FG
67
Filling Quantity for FLUDEX Couplings "FG.." Size 425
68
Table A-2 Filling Quantity for FLUDEX Couplings "FG
68
Filling Quantity for FLUDEX Couplings "FG.." Size 490
69
Table A-3 Filling Quantity for FLUDEX Couplings "FG
69
Filling Quantity for FLUDEX Couplings "FG
70
Table A-4 Filling Quantity for FLUDEX Couplings "FG
70
Filling Quantity for FLUDEX Couplings "FG
71
Table A-5 Filling Quantity for FLUDEX Couplings "FG
71
Table A-6 Filling Quantity for FLUDEX Couplings "FG
71
Filling Quantity for FLUDEX Couplings "FG
72
Table A-7 Filling Quantity for FLUDEX Couplings "FG
72
Filling Quantity for FLUDEX Couplings FV
73
Table A-8 Filling Quantity for FLUDEX Couplings "FV
73
Filling Quantity for FLUDEX Couplings "FV.." Size 425
74
Table A-9 Filling Quantity for FLUDEX Couplings "FV
74
Filling Quantity for FLUDEX Couplings "FV
75
Table A-10 Filling Quantity for FLUDEX Couplings "FV
75
Filling Quantity for FLUDEX Couplings "FV.." Size 565
76
Table A-11 Filling Quantity for FLUDEX Couplings "FV
76
Filling Quantity for FLUDEX Couplings "FV.." Size 655
77
Table A-12 Filling Quantity for FLUDEX Couplings "FV
77
Filling Quantity for FLUDEX Couplings "FV
78
Table A-13 Filling Quantity for FLUDEX Couplings "FV
78
Filling Quantity for FLUDEX Couplings "FV
79
Shaft Misalignment Values During Operation
79
Table A-14 Filling Quantity for FLUDEX Couplings "FV
79
Tightening Torques and Widths A/F
80
Tightening Torques for Parts 13, 103, 110, 143, 163 and 121
80
Table A-15 Maximum Permissible Shaft Misalignment Values During Operation
80
Tightening Torques for Parts 130, 131, 139, 153 and 173
81
Tightening Torques for Retaining Screws
81
Tightening Procedure
81
Table A-16 Tightening Torques for Parts 13, 103, 110, 143, 163 and 121
81
Table A-17 Tightening Torques for Parts 130, 131, 139, 153 and 173
81
Table A-18 Tightening Torques for Retaining Screws
81
Flexible Elements (12)
82
Use and Storage of Flexible Elements (12)
82
N-EUPEX Flexible Elements (12)
82
Table A-19 Tightening Procedure
82
Table A-20 N-EUPEX Flexible Elements
82
Declaration of Conformity
83

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FLENDER FLUDEX FGM Assembly And Operating Instructions Manual (86 pages)

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