FLENDER FLUDEX FAE Manuals

Manuals and User Guides for FLENDER FLUDEX FAE. We have 1 FLENDER FLUDEX FAE manual available for free PDF download: Assembly And Operating Instructions Manual

FLENDER FLUDEX FAE Assembly And Operating Instructions Manual (86 pages)

Brand: FLENDER | Category: Industrial Equipment | Size: 1.43 MB

Table of Contents
3
Introduction
11
Legal Information
11
About These Instructions
12
Text Attributes
12
Copyright
13
Safety Information
15
General Information
15
Table 2-1 General Warnings
16
Intended Use
17
Safety Information for a Coupling When Used in Potentially Explosive Atmospheres
17
Marking
17
Conditions of Use
18
Table 2-2 Temperature Classes (X) for Explosive Atmospheres as a Result of Gases, Vapours or
18
Table 2-3 Maximum Surface Temperature (X) for a Potentially Explosive Atmosphere as a Result of
18
General Warning Notices
19
Description
21
Design of the Couplings
22
Figure 3-1 General Description of FA Series
22
Coupling Versions
24
Figure 3-2 Coupling Model
24
Application Planning
25
Transport of the Coupling
25
Storage of the Coupling
25
Figure 4-1 Transport Symbols
25
Table 4-1 Types of Preservative Agents for Long-Term Storage
26
Assembly
27
Preparatory Work
27
Mill the Finished Bore
28
Table 5-1 Recommended Assigned Fits for Bores with Parallel Key Connection
28
Figure 5-1 Tolerances for Finished Bore
29
Mill the Parallel Keyway
30
Machining an Axial Locking Mechanism
30
Table 5-2 Maximum Bores for N-EUPEX Add-On Coupling
30
Table 5-3 Position of the Parallel Keyway
30
Figure 5-2 Diameter and Axial Position of the Threaded Hole in the Hub
31
Table 5-4 Diameter and Axial Position of the Threaded Hole, Tightening Torque
32
Table 5-5 Position of the Threaded Hole with Respect to the Parallel Keyway
32
Balancing the Coupling
33
Figure 5-3 Position of the Balancing Bore for Single-Plane Balancing
33
Figure 5-4 Position of the Balancing Bore for Two-Plane Balancing
34
Mounting the Coupling
35
Mounting the FLUDEX Coupling
35
Figure 5-5 Mounting the Coupling Parts
35
Mounting the N-EUPEX Coupling
36
Aligning the Coupling
37
Purpose of Alignment
37
Possible Misalignment
38
Axial Misalignment
38
Angular Misalignment
38
Radial Misalignment
38
Figure 5-6 Possible Misalignments
38
Filling the Gear Unit with Operating Fluid
39
Operating Fluid, Oil
39
Filling Quantity
41
Procedure
41
Figure 5-7 Filling the Coupling
42
Housing
43
Commissioning
45
Operation
47
Normal Operation of the Coupling
47
Fault - Causes and Correction
47
Procedure in the Event of Faults
47
Identifying the Fault Cause
48
Possible Faults
48
Possible Causes
49
Unsuitable Coupling
49
Table 7-1 Table of Faults
49
Assembly-Related Causes
50
Maintenance-Related Causes
50
Specific Assembly-Related and Maintenance-Related Causes
50
Resolving Faults
50
Replacing Wearing Parts
50
Correcting the Changed Alignment
51
Replacing the Fusible Safety Plug
51
Maintenance
53
Maintenance Intervals
53
N-EUPEX Add-On Coupling
53
FLUDEX Coupling
54
Maximum Permissible Torsional Backlash
54
Table 8-1 Maintenance Intervals
54
Table 8-2 Operating Temperatures, Operating Hours and Years of Use
54
Replacing the Flexible Elements
55
Table 8-3 Maximum Permissible Torsional Backlash
55
Figure 8-1 Markings for Calculating the Torsional Backlash
55
Disassembling the FLUDEX Coupling
56
Disassembling Sizes 222 to 342
57
Figure 8-2 Pull Nut and Spindle
57
Disassembling Sizes 395 to 590
58
Figure 8-3 Disassembling Sizes 222 to 342
58
Disassembling N-EUPEX Add-On Coupling
60
Dismantling the FLUDEX Coupling
60
Figure 8-4 Dismantling the FLUDEX Coupling
61
Reassembling the FLUDEX Coupling
62
Service and Support
63
Contact
63
Disposal
65
Replacement Parts
67
Ordering Replacement Parts
67
Spare Parts Drawing and Spare Parts List
67
Types FAO, FAK, FAD, FAE, FAM, FADB, FADS
67
Types FAR
70
Technical Specifications
73
Filling Quantity
73
Filling Quantity for FLUDEX Couplings FA
73
Table A-1: Filling Quantity for FLUDEX Couplings "FA.." Size 222
73
Filling Quantity for FLUDEX Couplings "FA
74
Table A-2 Filling Quantity for FLUDEX Couplings "FA
74
Table A-3 Filling Quantity for FLUDEX Couplings "FA
74
Filling Quantity for FLUDEX Couplings "FA
75
Table A-4 Filling Quantity for FLUDEX Couplings "FA
75
Filling Quantity for FLUDEX Couplings "FA
76
Table A-5 Filling Quantity for FLUDEX Couplings "FA
76
Filling Quantity for FLUDEX Couplings "FA.." Size 516
77
Table A-6 Filling Quantity for FLUDEX Couplings "FA
77
Filling Quantity for FLUDEX Couplings "FA.." Size 590
78
Table A-7 Filling Quantity for FLUDEX Couplings "FA
78
Bearing Lubrication for Rolling-Contact Bearing, Type FAR
79
Shaft Misalignment Values During Operation
79
Table A-8 Oil Quantities for Lubricating Rolling-Contact Bearing in the Belt Pulleys
79
Tightening Torques and Widths A/F
80
Tightening Torques for Parts 13, 22, 23, 24 and 103
80
Table A-9 Maximum Permissible Shaft Misalignment Values During Operation
80
Tightening Torques for Parts 110, 142, 163, 121, 130, 131 and 153
81
Tightening Torques for Retaining Screws
81
Tightening Procedure
81
Table A-10 Tightening Torques for Parts 13, 22, 23, 24 and 103
81
Table A-11 Tightening Torques for Parts 110, 142, 163, 121, 130, 131 and 153
81
Table A-12 Tightening Torques for Retaining Screws
81
Flexible Elements (12)
82
Use and Storage of Flexible Elements (12)
82
N-EUPEX Flexible Elements (12)
82
Table A-13 Tightening Procedure
82
Declaration of Conformity
83
EU Declaration of Conformity
83

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FLENDER FLUDEX FAE Assembly And Operating Instructions Manual (86 pages)

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