FLENDER B3KA Manuals

Manuals and User Guides for FLENDER B3KA. We have 1 FLENDER B3KA manual available for free PDF download: Assembly And Operating Instructions Manual

FLENDER B3KA Assembly And Operating Instructions Manual (132 pages)

Belt-conveyor gear unit

Brand: FLENDER | Category: Industrial Equipment | Size: 3 MB

Table of Contents
5
Table
10
Introduction
11
General Information
11
Lubricants
12
Safety Instructions
15
Security Notes
15
The Five Safety Rules
15
General Information
16
General Warnings and Symbols
17
General Warnings
17
Special Types of Danger and Personal Protective Equipment
18
Intended Use
20
Description
23
General Description
23
Output Shaft Versions
24
Figure 3-1 Output Shaft Versions
24
Housing
25
Oil Supply to the Gear Unit
26
Dip Lubrication
26
Figure 3-2 Sign: Lubrication Point
26
Figure 3-3 Gear Unit Equipment on Type B3
26
Bearing Arrangement of the Shafts
27
Shaft Seal
27
Rotary Shaft Sealing Rings
27
Figure 3-4 Rotary Shaft Sealing Ring
27
Taconite Seal
28
Figure 3-5 Taconite Seal
28
Tacolab Seal
29
Figure 3-6 Tacolab Seal
29
Backstop
30
Figure 3-7 Backstop
30
Torque Limiting Backstop (Special Version)
32
Figure 3-8 Torque Limiting Backstop
33
Cooling
34
Fan
34
Cooling Coil
35
Gear Unit Fan
35
Figure
35
Couplings
36
Shrink Disk
36
Heating
37
Information about the Specific Heat Output
37
Oil Level Indicator
38
Angled Oil Level Indicator
39
Oil Level Monitoring System
39
Figure
39
Oil Temperature Monitoring
40
Ölniveauüberwachung an Getrieben der Bauart B3
40
Oil Temperature Monitoring System on Type B3
40
Bearing Monitoring
41
Bearing Monitoring Using a Pt 100 Resistance Thermometer
41
Figure
41
Bearing Monitoring by Acceleration Sensor
42
Fully Assembled Acceleration Sensor (C), and the Threaded Connector (D) for Variants 5A and 5B
42
Speed Encoder
43
Auxiliary Drive
44
Auxiliary Drive, Designed as Maintenance Drive
45
Gear Unit with Main and Auxiliary Drive
45
Figure
47
Overrunning Clutch
48
Gear Units with Auxiliary Drive and Torque-Limiting Backstop
49
Application Planning
51
Scope of Delivery
51
Transport
51
Gear Unit Design
51
Attachment Points
53
Figure
54
Shear and Lateral Pulling When Using Eye Bolts
54
Attachment Points and Pulling Direction on Type B3.A Gear Units
54
Attachment Points and Pulling Direction on Type B3SF Gear Units
54
Attachment Points and Pulling Direction on Type B3.A Gear Units with Auxiliary Drive
55
Attachment Points and Pulling Direction on Type B3SF Gear Units with Auxiliary Drive
55
Attachment Points and Pulling Direction on Type B3.A Gear Units with Motor
56
Special Aspects of Gear Unit Lubrication and Preservation
57
Oil Filling and Oil Drain
57
Figure
57
Oil Filling Points and Oil Draining Points on Type B3.A Gear Units
57
Oil Filling Points and the Oil Draining Points on Type B3SF Gear Units
57
Figure
58
Oil Filling Points and Oil Draining Points on Type B3.A Gear Units with Auxiliary Drive
58
Oil Filling Points and Oil Draining Points on Type B3SF Gear Units with Auxiliary Drive
58
Preservation of Gear Units with Tacolab Seals
59
Figure
59
Oil Filling Points and Oil Draining Points for a Backstop
59
Assembly
61
General Assembly Instructions
61
Unpacking the Gear Unit
62
Gear Unit Assembly
63
Foundation
63
Description of Assembly Work
64
Figure
66
Alignment Surface
66
Mounting on a Gear Unit Swing Base
67
Figure
67
Mounting the Torque Arm for the Gear Unit Housing
69
Mounting the Torque Arm
69
Shaft-Mounted Gear Unit with Hollow Shaft and Parallel Keyway
69
Preparations
70
Assembly
70
Introduction
70
Mounting
71
Axial Locking
72
Dismantling
72
Table
75
Dimensions for the Threaded Holes at the Face Sides of Gear Unit Hollow Shafts
75
Maximum Forcing Pressures
75
5.5 Shaft-Mounted Gear Unit with Hollow Shaft and Spline According to DIN 5480
76
Preparations
76
Assembly
77
Pulling on with Integrated du Bushing
77
Axial Locking
78
Dismantling
79
Dismantling Using Hydraulic Pulling Equipment for Gear Units with Hollow Shaft and Spline
80
Shaft-Mounted Gear Unit with Hollow Shaft and Shrink Disk
81
Maximum Forcing Pressures
81
Assembly
82
Pulling on with Integrated du Bushing
83
Axial Locking
84
Dismantling the Shaft-Mounted Gear Unit
84
Figure
84
Preparation for Gear Units with Hollow Shaft and Shrink Disk
84
Shaft-Mounted Gear Unit with Flange Coupling
85
Couplings
86
Possible Displacements
86
Connecting Components
87
Gear Units with Mounted Components
87
Figure
87
Alignment Process Based on the Example of a Flexible Coupling
87
Connecting the Cooling Coil
88
Connecting the Heating Element
88
Connecting the Oil-Level Monitoring System
89
Connecting the Pt 100 Resistance Thermometer
89
Connecting a Speed Encoder
89
Electrical Connections
90
Tightening Procedure
90
Introduction
90
Bolt Connection Classes
91
Information on Tightening Fastening Bolts
91
Tightening Torques and Preload Forces
92
Preload Forces and Tightening Torques
92
Final Work
93
Commissioning
95
Measures Prior to Commissioning
95
Gear Unit with Backstop
95
Gear Unit with Auxiliary Drive
96
Gear Units with Cooling Coil
96
Measures During Commissioning
97
Heating
97
Operation
99
Operating Data
99
Irregularities in Operation
99
Taking the Unit out of Service
100
Servicing
101
General Maintenance Information
101
Maintenance Schedule
102
Maintenance and Servicing Activities
102
Maintenance and Servicing Work
103
Cleaning the Venting Screw
103
Checking the Oil Temperature
104
Replacing the Backstop
104
Filling the Backstop with Oil
105
Filling the Overrunning Clutch of the Auxiliary Drive with Oil
105
Checking the Friction Linings of the Torque-Limiting Backstop
106
Torque Limiting Backstop
106
Checking the Auxiliary Drive
107
Checking the Speed Monitoring of the Auxiliary Drive
107
Measuring the Vibration Levels of the Rolling-Contact Bearings
107
Cleaning the Fan and Gear Unit
108
Checking the Cooling Coil
108
Inspecting the Shrink Disk
109
Check that All of the Fastening Bolts Are Tight
110
General Inspection of the Gear Unit
110
Final Work
110
Possible Faults
110
Possible Faults and Their Rectification
111
Service & Support
115
Disposal
117
Spare Parts
119
Declaration of Incorporation
121
Technical Data
123
General Technical Data
123
Rating Plate
123
Ambient Temperature
124
Types
124
Table
124
Weights
125
Enveloping Surface Sound Pressure Level
125
Table
126
Index
127

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FLENDER B3KA Assembly And Operating Instructions Manual (132 pages)

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