FLENDER B3 E 13 22 Series Gear unit Manuals

Manuals and User Guides for FLENDER B3 E 13 22 Series Gear unit. We have 1 FLENDER B3 E 13 22 Series Gear unit manual available for free PDF download: Assembly And Operating Instructions Manual

FLENDER B3 E 13 22 Series Assembly And Operating Instructions Manual (154 pages)

Belt-conveyor gear unit

Brand: FLENDER | Category: Industrial Equipment | Size: 3.78 MB

Table of Contents
5
Introduction
11
General Information
11
Lubricants
12
Safety Instructions
15
Security Notes
15
The Five Safety Rules
15
General Information
16
Table 2-1 Symbols and Markings
16
General Warnings and Symbols
17
Table 2-2 General Warnings
17
Special Types of Danger and Personal Protective Equipment
18
Correct Use in Hazardous Zones (Explosive Atmospheres)
20
Description
23
General Description
23
Table 3-1 Designs and Associated Directions of Rotation
23
Output Shaft Versions
24
Figure 3-1 Output Shaft Versions
24
Housing
25
Figure 3-2 Sign: Lubrication Point
26
Figure 3-3 Gear Unit Equipment on Gear Units of Types B
26
Figure 3-4 Gear Unit Equipment on Gear Units of Types B
27
Figure 3-5 Gear Unit Equipment on Gear Units of Types B
27
Figure 3-6 Gear Unit Equipment on Gear Units of Type T3.H ≤ 12
28
Figure 3-7 Gear Unit Equipment on Gear Units of Types T3.M ≤ 12
28
Oil Supply to the Gear Unit
29
Dip Lubrication
29
Figure 3-8 Gear Unit Equipment on Gear Units of Types B3.E ≥ 13
29
Pressure Lubrication
30
Figure 3-9 Mounted Oil Supply System on Gear Units, Type B
30
Bearing Arrangement of the Shafts
31
Shaft Seal
31
Rotary Shaft Sealing Rings
31
Taconite Seal
32
Figure 3-10 Rotary Shaft Sealing Ring
32
Figure 3-11 Taconite Seal
32
Figure 3-12 Design Variants of Taconite Seals
33
Backstop
34
Figure 3-13 Backstop
35
Torque Limiting Backstop (Special Version)
36
Figure 3-14 Torque Limiting Backstop
37
Cooling
38
Fan
39
Figure 3-15 Gear Unit Fan
39
Cooling Coil
40
Mounted Oil Supply System
41
Mounted Oil Supply System with Air-Oil Cooler
41
Figure 3-16 Cooling Coil Connections
41
Figure 3-17 Oil Supply System with Air-Oil Cooler Mounted on Gear Unit, Type B2
42
Mounted Oil Supply System with Water-Oil Cooler
43
Figure 3-18 Oil Supply System with Water-Oil Cooler Mounted on Gear Unit, Type B2
44
Pump
45
Oil Filter
45
Pressure Monitor
45
Separate Oil Supply System
46
Couplings
46
Shrink Disk
46
Heating
47
Table 3-3 Information about the Specific Heat Output
47
Oil-Level Monitoring System for the Heating Elements
48
Figure 3-19 Heating for Gear Units, Types B
48
Oil Level Indicator
49
Oil Level Monitoring System
49
Oil Temperature Monitoring
50
Figure 3-20 Oil-Level Monitoring System for Gear Units, Types B
50
Bearing Monitoring
51
Bearing Monitoring Using a Pt 100 Resistance Thermometer
51
Figure 3-21 Oil-Level Monitoring System for Gear Units, Types B
51
Bearing Monitoring by Shock-Pulse Transducer
52
Figure 3-22 Bearing Monitoring Using a Pt 100 Resistance Thermometer
52
Speed Encoder
53
Figure 3-23 Bearing Monitoring Using Shock-Pulse Transducer
53
Auxiliary Drive
54
Figure 3-24 Speed Encoder
54
Auxiliary Drive, Designed as Maintenance Drive
55
Figure 3-25 Gear Unit with Main and Auxiliary Drive
55
Figure 3-26 Gear Unit Design
57
Figure 3-27 Gear Unit Equipment for Types B3.H / T3.H ≤ 12
57
Auxiliary Drive, Designed as a Load Drive
58
Figure 3-28 Gear Unit Equipment for Types B3.H ≥ 13
58
Overrunning Clutch
59
Gear Units with Auxiliary Drive and Torque-Limiting Backstop
60
Application Planning
61
Scope of Delivery
61
Transport
61
Attachment Points
63
Figure 4-1 Transport Symbols
63
Figure 4-2 Shear and Lateral Pulling When Using Eye Bolts
64
Figure 4-3 Position of the Attachment Points for Gear Units, Type B
65
Figure 4-4 Position of the Attachment Points for Gear Units, Type B3.E
65
Figure 4-5 Position of the Attachment Points for Gear Units, Type B
65
Assembly
67
General Assembly Instructions
67
Unpacking the Gear Unit
69
Gear Unit Assembly
70
Foundation
70
Mounting on a Concrete Foundation
71
Mounting on a Gear Unit Swing Base
76
Mounting
79
Mounting on a Housing Foot
79
Mounting the Torque Arm for the Gear Unit Housing
83
Mounting the Torque Arm
83
Shaft-Mounted Gear Unit with Hollow Shaft and Parallel Keyway
83
Preparations
84
Assembly
84
Introduction
84
Mounting
85
Axial Locking
86
Dismantling
86
Table
89
Table 5-1 Dimensions for the Threaded Holes at the Face Sides of Gear Unit Hollow Shafts
89
Table 5-2 Maximum Forcing Pressures
89
5.5 Shaft-Mounted Gear Unit with Hollow Shaft and Spline According to DIN 5480
90
Preparations
90
Assembly
91
Pulling on with Integrated du Bushing
91
Axial Locking
93
Dismantling
93
Shaft-Mounted Gear Unit with Hollow Shaft and Shrink Disk
95
Table 5-3 Maximum Forcing Pressures
95
Assembly
96
Pulling on with Integrated du Bushing
97
Axial Locking
98
Dismantling the Shaft-Mounted Gear Unit
98
Shaft-Mounted Gear Unit with Flange Coupling
99
Couplings
100
Connecting Components
101
Gear Units with Mounted Components
101
Connecting the Cooling Coil
102
Connecting the Air-Oil Cooler
102
Connecting the Water-Oil Cooler
103
Installing a Separate Oil Supply System
104
Connecting the Pressure Monitor
104
Connecting the Heating Element
104
Connecting the Oil-Level Monitoring System
105
Connecting the Pt 100 Resistance Thermometer
105
Connecting a Speed Encoder
105
Electrical Connections
106
Tightening Procedure
106
Introduction
106
Bolt Connection Classes
107
Table 5-4 Information on Tightening Fastening Bolts
107
Tightening Torques and Preload Forces
108
Table 5-5 Preload Forces and Tightening Torques
108
Final Work
109
Commissioning
111
Measures Prior to Commissioning
111
Gear Unit with Backstop
111
Gear Unit with Auxiliary Drive
112
Gear Units with Cooling Coil
112
Gear Units with Oil Supply System
113
Measures During Commissioning
113
Heating
114
Operation
115
Operating Data
115
Irregularities in Operation
115
Table 7-1 Operating Data
115
Taking the Unit out of Service
116
Servicing
117
General Maintenance Information
117
Maintenance Schedule
118
Table 8-1 Maintenance and Servicing Activities
118
Maintenance and Servicing Work
119
Cleaning the Venting Screw
119
Checking the Oil Temperature
120
Replacing the Backstop
120
Filling the Backstop with Oil
121
Filling the Overrunning Clutch of the Auxiliary Drive with Oil
121
Checking the Auxiliary Drive
121
Checking the Speed Monitoring of the Auxiliary Drive
122
Measuring the Vibration Levels of the Rolling-Contact Bearings
122
Checking the Ignition Protection System
123
Cleaning the Fan and Gear Unit
123
Checking the Cooling Coil
124
Inspecting the Shrink Disk
125
Check that All of the Fastening Bolts Are Tight
125
General Inspection of the Gear Unit
125
Final Work
125
Possible Faults
126
Table 8-2 Possible Faults and Their Rectification
126
Service & Support
131
Disposal
133
Spare Parts
135
Declaration of Incorporation
137
Declaration of Conformity
139
Technical Data
141
General Technical Data
141
Table C-1 ATEX Marking
143
Ambient Temperature
144
Types
144
Weights
145
Enveloping Surface Sound Pressure Level
145
Enveloping Surface Sound Pressure Level
146
Table
147
Enveloping Surface Sound Pressure Level
147
Index
149

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FLENDER B3 E 13 22 Series Gear unit Manuals

FLENDER B3 E 13 22 Series Assembly And Operating Instructions Manual (154 pages)

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