FLENDER B V Series Manuals

Manuals and User Guides for FLENDER B V Series. We have 1 FLENDER B V Series manual available for free PDF download: Assembly And Operating Instructions Manual

FLENDER B V Series Assembly And Operating Instructions Manual (164 pages)

GEAR UNITS

Brand: FLENDER | Category: Industrial Equipment | Size: 3 MB

Legal Information
4
Qualified Personnel
4
Disclaimer of Liability
4
Table of Contents
5
Introduction
11
Naming Convention
11
General Information
11
Basic Knowledge Required
12
Lubricants
12
Safety Instructions
15
Security Notes
15
The Five Safety Rules
15
General Information
16
General Warnings and Symbols
17
Special Types of Danger and Personal Protective Equipment
18
Surface Temperature
19
Chemical Substances
20
Correct Use in Hazardous Zones (Explosive Atmospheres)
20
Description
23
General Description
23
Table 3-1 Designs and Associated Directions of Rotation
23
Output Shaft Versions
24
Figure 3-1 Output Shaft Versions
24
Figure 3-2 Output Shaft Versions for Agitator Gear Units
25
Further Information
25
Housing
25
Figure 3-3 Sign: Lubrication Point
26
Figure 3-4 Gear Unit Equipment on Gear Units of Type H
26
Figure 3-5 Gear Unit Equipment on Gear Units of Type B
27
Figure 3-6 Gear Unit Equipment on Gear Units of Type H
28
Figure 3-7 Gear Unit Equipment on Gear Units of Type B
28
Figure 3-8 Aerator Gear Unit, Type H.BV
29
Figure 3-9 Aerator Gear Unit, Type B.BV
30
Figure 3-10 Gear Unit with Mounting Flange (E.g. H3SV with Oil Expansion Unit)
31
Figure 3-11 Gear Unit with Coupling Flange at the Output
32
Oil Supply to the Gear Unit
33
Dip Lubrication
33
Pressure Lubrication
33
Figure 3-12 Mounted Oil Supply System with Flange Pump for Types H
34
Figure 3-13 Mounted Oil Supply System with Flange Pump for Types B
34
Figure 3-14 Mounted Oil Supply System with Motor Pump for Types H
35
Figure 3-15 Mounted Oil Supply System with Motor Pump for Types B
35
Bearing Arrangement of the Shafts
36
Shaft Seal
36
Rotary Shaft Sealing Rings
36
Figure 3-16 Rotary Shaft Sealing Ring
36
Dry Running Protection
37
Taconite Seal
37
Figure 3-17 Dry Running Protection
37
Figure 3-18 Taconite Seal
38
Table 3-2 Taconite Seal Versions
39
Figure 3-19 Design Variants of Taconite Seals
39
Centrifugal Disk
40
Oil Retaining Pipe
40
Figure 3-20 Centrifugal Disk
40
Cooling
41
Figure 3-21 Oil Retaining Pipe
41
Fan
42
Principle of Operation
42
Figure 3-22 Gear Unit Fan
42
Cooling Coil
43
Mounted Oil Supply System
44
Mounted Oil Supply System with Air-Oil Cooler
44
Figure 3-23 Cooling Coil Connections
44
Figure 3-24 Oil Supply System with Air-Oil Cooler Mounted on Gear Unit, Type B
45
Temperature Control Valve
46
Figure 3-25 Oil Supply System Mounted on Gear Unit, Types H
46
Mounted Oil Supply System with Water-Oil Cooler
47
Figure 3-26 Oil Supply System with Water-Oil Cooler Mounted on Gear Units, Types H
48
Figure 3-27 Oil Supply System with Water-Oil Cooler Mounted on Gear Units, Types B
48
Pump
49
Oil Filter
49
Pressure Monitor
49
Separate Oil Supply System
49
Couplings
50
Shrink Disk
50
Heating
51
Table 3-3 Information about the Specific Heat Output
51
Heating Elements
51
Figure 3-28 Heating for Gear Units with Oil Expansion Unit, Types H
52
Figure 3-29 Heating for Gear Units Without Oil Expansion Unit, Types H
52
Oil-Level Monitoring System for the Heating Elements
53
Oil Level Indicator
53
Oil Level Monitoring System
54
Oil Temperature Monitoring
54
Bearing Monitoring
55
Bearing Monitoring Using a Pt 100 Resistance Thermometer
55
Figure 3-30 Oil Temperature Monitoring
55
Figure 3-31 Bearing Monitoring Using a Pt 100 Resistance Thermometer at Gear Units, Type H2.V
56
Bearing Monitoring by Shock-Pulse Transducer
57
Figure 3-32 Bearing Monitoring Using a Pt 100 Resistance Thermometer at Gear Units, Type B3.V
57
Figure 3-33 Bearing Monitoring Using Shock-Pulse Transducers at Gear Units, Type H2.V
58
Bearing Monitoring by Acceleration Sensor
59
Figure 3-34 Bearing Monitoring Using Shock-Pulse Transducers at Gear Units, Type B3.V
59
Figure 3-35 Fully Assembled Acceleration Sensor (A), and Threaded Connector (B) for Variants 1 to 4
60
Figure 3-36 Fully Assembled Acceleration Sensor (C), and the Threaded Connector (D) for Variants 5A and
60
Speed Encoder
61
Application Planning
63
Scope of Delivery
63
Transport
63
Attachment Points
65
Special Aspects of Gear Unit Lubrication and Preservation
68
Regreasing Rolling-Contact Bearings
68
Grease-Lubricated Rolling-Contact Bearing
68
Assembly
71
General Assembly Instructions
71
Unpacking the Gear Unit
73
Gear Unit Assembly
74
Foundation
74
Mounting on a Concrete Foundation
75
Mounting
79
Mounting on a Housing Foot
79
Mounting on a Mounting Flange or Block Flange
83
Mounting the Torque Arm for the Gear Unit Housing
88
Mounting the Torque Arm
88
Mounting the Coupling Flange on the Output Side
89
Shaft-Mounted Gear Unit with Hollow Shaft and Parallel Keyway
90
Preparations
90
Preparatory Measures
90
Assembly
91
Introduction
91
Mounting
92
Axial Locking
93
Dismantling
94
5.5 Shaft-Mounted Gear Unit with Hollow Shaft and Spline According to DIN 5480
97
Preparations
97
Assembly
98
Pulling on with Integrated du Bushing
99
Axial Locking
100
Dismantling
101
Shaft-Mounted Gear Unit with Hollow Shaft and Shrink Disk
104
Assembly
104
Pulling on with Integrated du Bushing
105
Mounting with du Bushing as a Separate Component
107
Axial Locking
107
Dismantling the Shaft-Mounted Gear Unit
107
Shaft-Mounted Gear Unit with Flange Coupling
108
Couplings
109
Connecting Components
110
Gear Units with Mounted Components
110
Connecting the Cooling Coil
111
Connecting the Air-Oil Cooler
111
Connecting the Water-Oil Cooler
112
Installing a Separate Oil Supply System
113
Connecting the Pressure Monitor
113
Connecting the Heating Element
113
Connecting the Oil-Level Monitoring System
114
Connecting the Pt 100 Resistance Thermometer
114
Connecting a Speed Encoder
114
Electrical Connections
115
Tightening Procedure
115
Introduction
115
Bolt Connection Classes
116
Table 5-1 Information on Tightening Fastening Bolts
116
Tightening Torques and Preload Forces
117
Table 5-2 Preload Forces and Tightening Torques
117
Final Work
118
Commissioning
121
Measures Prior to Commissioning
121
Gear Units with Cooling Coil
121
Gear Units with Oil Supply System
122
Measures During Commissioning
122
Heating
123
Operation
125
Operating Data
125
Irregularities in Operation
125
Table 7-1 Operating Data
125
Taking the Unit out of Service
126
Servicing
127
General Maintenance Information
127
Maintenance Schedule
128
Table 8-1 Maintenance and Servicing Activities
128
Maintenance and Servicing Work
129
Cleaning the Venting Screw
129
Cleaning Interval
129
Checking the Oil Temperature
130
Measuring the Vibration Levels of the Rolling-Contact Bearings
130
Replenish Grease in the Oil Retaining Pipe
131
Checking the Ignition Protection System
132
Cleaning the Fan and Gear Unit
132
Checking the Cooling Coil
133
Inspecting the Shrink Disk
134
Check that All of the Fastening Bolts Are Tight
134
General Inspection of the Gear Unit
135
Final Work
135
Possible Faults
135
Table 8-2 Possible Faults and Their Rectification
136
Service & Support
141
Disposal
143
Environmental Protection
143
Spare Parts
145
Declaration of Incorporation
147
Declaration of Conformity
149
Technical Data
151
General Technical Data
151
Rating Plate
151
Table C-1 ATEX Marking
153
Ambient Temperature
154
C.3 Types
154
Weights
155
Enveloping Surface Sound Pressure Level
155
Table
156
C.5 Enveloping Surface Sound Pressure Level
156
Enveloping Surface Sound Pressure Level
157
Index
159

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FLENDER B V Series Assembly And Operating Instructions Manual (164 pages)

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