Fayat Bomag CR 820 T Tier 4 Highway Paver Manuals

Manuals and User Guides for Fayat Bomag CR 820 T Tier 4 Highway Paver. We have 1 Fayat Bomag CR 820 T Tier 4 Highway Paver manual available for free PDF download: Operating Instructions, Maintenance Instructions

Fayat Bomag CR 820 T Tier 4 Operating Instructions, Maintenance Instructions (130 pages)

Hot Mix Asphalt Paver

Brand: Fayat | Category: Construction Equipment | Size: 20 MB

Table of Contents
4
1 Introduction

11
- Notes to the Operations Manual
  
  12
- Safety Information
  
  12
  - Safety Alert Symbol
    12
    
    Safety Notes
    12
  - California 65 Warnings
    12
- USA Federal Clean Air Act
  
  13
- Product Identification Plate
  
  14
- Intended Use
  
  14
- Prohibited Use
  
  14
- Bulletin Compliance
  
  15
- Contacting Authorized Bomag Dealer/Distributor
  
  15
- Register Machine
  
  15
- Transfer of Machine Ownership
  
  15
2 Safety

17
- Owners, Users, and Operators
  
  18
- General Safety
  
  18
  - Safety Alert Symbol
    18
  - ANSI Hazard Classification System
    18
  - Property Damage
    19
  - Procedure
    19
- Personal Protective Equipment
  
  19
- Safety Sign Maintenance
  
  20
  - Safety Sign Pictorials
    20
  - ANSI Decals
    21
  - Additional Decals
    25
  - Safety Sign Locations
    32
- Personal Safety
  
  34
  - Introduction
    34
- Operation and Repair Precautions
  
  34
  - Lockout and Tagout Procedure
    34
  - Operation of Control Interlocks
    35
- General
  
  35
  - Lifting Precautions
    35
  - Crushing or Cutting Prevention
    35
  - Safe Paver Operation
    36
  - Equipment and Tools
    36
  - Fire or Explosion Prevention
    36
  - Questions
    37
3 Technical Data

39
- Dimensions
  
  40
- Average Shipping Weight
  
  40
- Capacities
  
  40
- Recommended Fluids
  
  40
4 Operator Controls

41
- Controls
  
  42
- Screed Controls
  
  44
- Operator's Console
  
  45
  - Display Icon Buttons
    46
  - Additional Display Icon Buttons
    47
  - Warning Lamp Icons
    49
- Operator's Display
  
  50
- Display Screens
  
  50
  - Splash Screen
    50
  - Main Run #1 Screen
    53
    
    Left Gauge Cluster
    53
    
    Right Gauge Cluster
    53
    
    Center Gauge Cluster
    53
    
    Lower Screen Area
    53
    
    Left Side Button Icons
    54
    
    Right Side Button Icons
    54
    
    Lower Cursor Buttons
    54
  - Warning Lamps
    55
  - Main Run #2 Screen
    55
    
    Left Gauge Cluster
    57
    
    Right of Center Gauge Cluster
    57
    
    Center Gauge Cluster
    57
    
    Lower Screen Area
    57
    
    Left Side Button Icons
    58
    
    Right Side Button Icons
    58
    
    Lower Cursor Buttons
    58
  - Warning Lamps
    59
- Advanced Functions Screen
  
  59
  - Left of Center Gauge Cluster
    60
  - Right of Center Gauge Cluster
    60
  - Center Gauge Cluster
    60
  - Lower Screen Area
    60
  - Left Side Button Icons
    60
  - Right Side Button Icons
    61
  - Lower Cursor Buttons
    61
  - Warning Lamps
    61
- Ground Controls, Gauges, and Levers
  
  62
  - Vacuum Indicator
    62
  - Master Switch
    62
5 Shipping and Lifting

63
- Receive the Machine
  
  64
  - Initial Inspection of the Equipment
    64
- Load/Unload Paver On/Off a Trailer
  
  64
  - Ground Clearance
    64
  - Driving the Paver On/Off the Trailer
    65
- Preparation for Transport
  
  66
6 Initial Setup and Adjustments

69
- Unload and Install the Screed
  
  70
7 Standard Operating Procedures

73
- Pre-Operating Checks
  
  74
  - Raising the Center Hood
    74
  - Lowering the Center Hood
    75
- Inspection
  
  76
- Start up
  
  77
  - Starting the Engine
    77
- Preparing to Pave
  
  78
- Raise/Lower Screed
  
  78
  - Fume Recovery System
    78
  - Fume Fan Speed Control
    79
  - Null the Screed
    79
  - Joints
    80
    
    Transverse Joints
    80
    
    Joint Construction
    80
- Operating Hints
  
  82
  - Asphalt Buildup
    82
  - Hydraulic Tunnel
    82
  - Manual Material Retaining Plates
    83
- Electrical System
  
  84
- Generation IV Sonic Sensor Cleaning
  
  86
- Pressure Cleaning
  
  87
- Inducements
  
  87
  - Inducements Impacts
    88
  - Final Inducement
    88
  - DEF Related Inducements
    88
- Tampering/Malfunction
  
  90
- Primary/Secondary Inducement
  
  91
  - Deactivation
    91
- ESC - Exhaust System Cleaning
  
  92
8 Emergency Procedures

93
- Engine Start-Up after Stall
  
  94
  - Jump Starting/Charging Batteries
    94
- Emergency Stop
  
  95
- Lockout and Tagout Procedure
  
  95
- Emergency Towing
  
  96
9 Maintenance

99
- Service Parts
  
  100
- Maintenance Schedule
  
  100
  - When Needed
    100
  - Every 8 Service Hours or Daily
    100
  - After First 40 Service Hours Only
    101
  - Every 40 Service Hours
    101
  - After First 150 Service Hours
    101
  - Every 250 Service Hours
    101
  - After First 500 Service Hours
    102
  - Every 500 Service Hours
    102
  - Every 1000 Service Hours
    102
  - Every 2000 Service Hours
    102
  - Yearly
    102
  - Every 4500 Hours (3 Years)
    102
- Systems
  
  103
  - Electronic Controlled Fuel System
    103
  - Engine Protection System
    103
  - Hydraulic Fluid Reservoir
    103
  - Rubber Track Hydraulic System
    103
  - Filters
    104
- Maintenance Procedures
  
  104
  - Engine
    104
  - Check Engine Oil
    104
  - Change Engine Oil and Filter
    105
  - Inspect Engine Belt
    106
  - Check Engine Coolant
    106
  - Replace Engine Coolant
    107
  - Inspect Cooler Assembly
    108
  - Inspect Cooler Fan
    109
- Aftertreatment System
  
  109
  - Miscellaneous
    109
    
    Flush DEF Tank and Replace Filter
    109
    
    Maintenance 1 - Supply Module
    110
- Air Intake System
  
  110
  - Replace Primary Air Filter Element
    110
  - Replace Secondary Air Filter Element
    111
  - Check Air Inlet Connections
    112
  - Check Fuel Level
    112
  - Drain Fuel Filter/Water Separator
    113
  - Replace Fuel Filter/Water Separator
    113
- Hydraulic System
  
  114
  - Check Hydraulic Tank Oil Level
    114
  - Clean Strainer and Replace Hydraulic Fluid
    114
  - Check Hydraulic Lines and Components
    115
  - Replace Charge Filters
    116
  - Replace Auxiliary Pump Filter
    116
  - Adjust Pump Drive Belt Tension
    117
- Electrical System
  
  119
  - Inspect Battery Cables
    119
  - Storing Batteries
    120
- Ground Drive System
  
  120
  - Check Final Drive Oil
    120
  - Change Final Drive Oil
    120
- Slat Conveyor System
  
  121
  - Conveyor Bearings
    121
  - Check and Adjust Spreading Auger Drive Chains
    122
- Lubrication
  
  122
- Clean Truck Hitch
  
  122
- Check Fume Recovery System
  
  122
10 Storage

127

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Fayat Bomag CR 820 T Tier 4 Highway Paver Manuals

Fayat Bomag CR 820 T Tier 4 Operating Instructions, Maintenance Instructions (130 pages)

Table of Contents

1 Introduction

Notes to the Operations Manual

Safety Information

USA Federal Clean Air Act

Product Identification Plate

Intended Use

Prohibited Use

Bulletin Compliance

Contacting Authorized Bomag Dealer/Distributor

Register Machine

Transfer of Machine Ownership

2 Safety

Owners, Users, and Operators

General Safety

Personal Protective Equipment

Safety Sign Maintenance

Personal Safety

Operation and Repair Precautions

General

3 Technical Data

Dimensions

Average Shipping Weight

Capacities

Recommended Fluids

4 Operator Controls

Controls

Screed Controls

Operator's Console

Operator's Display

Display Screens

Advanced Functions Screen

Ground Controls, Gauges, and Levers

5 Shipping and Lifting

Receive the Machine

Load/Unload Paver On/Off a Trailer

Preparation for Transport

6 Initial Setup and Adjustments

Unload and Install the Screed

7 Standard Operating Procedures

Pre-Operating Checks

Inspection

Start up

Preparing to Pave

Raise/Lower Screed

Operating Hints

Electrical System

Generation IV Sonic Sensor Cleaning

Pressure Cleaning

Inducements

Tampering/Malfunction

Primary/Secondary Inducement

ESC - Exhaust System Cleaning

8 Emergency Procedures

Engine Start-Up after Stall

Emergency Stop

Lockout and Tagout Procedure

Emergency Towing

9 Maintenance

Service Parts

Maintenance Schedule

Systems

Maintenance Procedures

Aftertreatment System

Air Intake System

Hydraulic System

Electrical System

Ground Drive System

Slat Conveyor System

Lubrication

Clean Truck Hitch

Check Fume Recovery System

10 Storage

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