User Manuals: Fayat BOMAG BW 120 AD-5 Tandem Roller

Manuals and User Guides for Fayat BOMAG BW 120 AD-5 Tandem Roller. We have 1 Fayat BOMAG BW 120 AD-5 Tandem Roller manual available for free PDF download: Operating Instruction

Fayat BOMAG BW 120 AD-5 Operating Instruction (210 pages)

Tandem vibratory roller

Brand: Fayat | Category: Construction Equipment | Size: 7 MB

Table of Contents
3
Introduction
9
Foreword
10
Machine Type Plate and Engine Type Plate
12
Technical Data
13
Noise and Vibration Data
17
Noise Data
17
Vibration Data
18
Concerning Your Safety
19
Basic Prerequisites
20
General
20
Explanation of Signal Words Used
21
Personal Protective Equipment
22
Intended Use
23
Improper Use
23
Estimated Service Life of the Machine
24
Definition of Responsible Persons
25
Operating Company
25
Expert / Qualified Person
25
Driver / Operator
26
Fundamentals for Safe Operation
27
Remaining Dangers, Remaining Risks
27
Regular Safety Inspections
27
Modifications and Alterations to the Machine
27
Damage, Defects, Misuse of Safety Devices
28
Roll over Protective Structure (ROPS)
28
Handling Fuels and Lubricants
29
Preliminary Remarks
29
Safety Regulations and Environmental Protection Regulations for Handling Diesel Fuel
30
Safety Regulations and Environmental Protection Regulations for Handling Oil
32
Safety Regulations and Environmental Protection Regulations for Handling Hydraulic Oil
33
Safety Regulations and Environmental Protection Regulations for Handling Coolants
35
Safety Regulations and Environmental Protection Regulations for Handling Battery Acid
37
Loading/Transporting the Machine
39
Starting up the Machine
41
Prior to Commissioning
41
Starting the Engine
42
Starting the Engine with Jump Leads
42
Driving the Machine; Working Operation
44
Driving the Machine
44
Driving up and down Slopes
45
Cross Slope
45
Working with Vibration
46
Parking the Machine
46
Refuelling
47
Emergency Procedures
48
Actuating the Emergency Stop Switch
48
Disconnecting the Battery
48
Towing the Machine
48
Maintenance Work
50
Preliminary Remarks
50
Working on Hydraulic Lines
50
Working on the Engine
51
Maintenance Work on Electric Components and Battery
52
Cleaning Work
52
Measures for Longer Shut-Down Periods
53
After Maintenance Work
53
Repair
54
Signage
55
Danger Zones
63
Indicators and Control Elements
65
Operating Console
66
Rotary Switch for Direction Indicators
67
Rotary Switch for Working Lights
67
Rotary Switch for Lighting
67
Rotary Switch for Hazard Light System
68
Rotary Switch for Flashing Beacon
68
Rotary Switch for Drum Pre-Selection
68
Rotary Switch for Vibration Pre-Selection
69
Emergency Stop Switch
69
Instrument Cluster
70
ECONOMIZER Display
72
Rotary Switch for Water Spraying System
72
Driver's Stand
73
Starter Switch
74
DIN Socket
74
Travel Lever
75
Driver's Seat
77
Throttle Lever
78
Engine Compartment
79
Main Battery Switch
79
Checks Prior to Start up
81
Notes on Safety
82
Visual Inspections and Function Tests
84
Checking the Engine Oil Level
85
Checking the Fuel Level; Topping up Fuel
86
Checking the Fuel Level
86
Refuelling
86
Checking the Hydraulic Oil Level
88
Checking the Coolant Level
89
Checking the Air Filter
90
Checking the Water Level, Topping up
91
Checking and Cleaning the Scrapers
93
Checking the Hydraulic Oil Filter
94
Operation
97
Setting up the Workplace
98
Electronic Immobilizer
99
Starting the Engine
100
Travel Mode
103
Preliminary Remarks and Safety Notes
103
Driving the Machine
104
Stopping the Machine, Applying the Parking Brake
104
Driving the Machine in Public Traffic
105
Working with Vibration
107
Preliminary Remarks and Safety Notes
107
Preparing to Work with Vibration
108
Manual Vibration
108
Vibration in Automatic Mode
109
Stop Working with Vibration
110
Economizer
110
Water Spraying System
113
Parking the Machine in Secured Condition
114
Emergency Procedures
116
Actuating the Emergency Stop Switch
116
Disconnecting the Battery
116
Towing the Machine
116
After Towing
119
Loading / Transporting the Machine
123
Preparation for Transport
124
Loading the Machine
125
Lashing the Machine to the Transport Vehicle
126
Loading by Crane
127
After Transportation
129
Folding down and Erecting the Foldable ROPS
130
Folding down the Foldable ROPS
130
Erecting the Foldable ROPS
130
Maintenance
133
Preliminary Remarks and Safety Notes
134
Preparations/Concluding Work
136
Engine Hood
136
Articulation Lock
137
Fuels and Lubricants
139
Engine Oil
139
Fuel
140
Coolant
142
Hydraulic Oil
143
List of Fuels and Lubricants
144
Running-In Instructions
145
General
145
After 50 Operating Hours
145
Maintenance Table
146
Every 50 Operating Hours
148
Checking Radiator Hoses and Hose Clamps
148
Checking and Cleaning the Water Separator
148
Every 250 Operating Hours
150
Change Engine Oil and Oil Filter Cartridge
150
Checking, Tensioning the V-Belt
151
Check the Air Intake Lines
152
Checking Radiator Hoses and Hose Clamps
153
Cleaning the Radiator Module
153
Battery Service
155
Check the Parking Brake
156
Every 500 Operating Hours
157
Replacing the Fuel Filter
157
Replacing the V-Belt
158
Checking the Anti-Freeze Concentration and the Condition of the Coolant
159
Checking the Hydraulic Lines
160
Every 1000 Operating Hours
161
Checking, Adjusting the Valve Clearance
161
Checking the Engine Mounts
163
Checking the ROPS
163
Checking the Travel Lever Control
164
Replacing the Hydraulic Oil Filter
164
Every 2000 Operating Hours
168
Changing the Hydraulic Oil
168
Changing the Coolant
171
Replacing Hoses
173
Check the Injection Valves
174
Every 3000 Operating Hours
175
Checking the Fuel Injection Pump
175
As Required
176
Air Filter Maintenance
176
Checking the Water Spraying System
180
Cleaning the Water Spraying System
183
Measures if There Is a Risk of Frost
185
Draining the Fuel Tank Sludge
186
Measures Prior to Extended Shut-Down Period
187
Setting up / Refitting
191
Manually Adjusting the Crabwalk
192
Troubleshooting
195
Preliminary Remarks
196
Starting the Engine with Jump Leads
197
Fuse Assignment
198
Notes on Safety
198
Fuses in Engine Compartment
198
Central Electrics
199
Engine Faults
201
Trouble Shooting ECONOMIZER
204
Disposal
207
Final Shut-Down of Machine
208

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User Manuals: Fayat BOMAG BW 120 AD-5 Tandem Roller

Fayat BOMAG BW 120 AD-5 Operating Instruction (210 pages)

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