Fayat BOMAG BW 100 ADM-5 Manuals

Manuals and User Guides for Fayat BOMAG BW 100 ADM-5. We have 1 Fayat BOMAG BW 100 ADM-5 manual available for free PDF download: Operating Instruction

Fayat BOMAG BW 100 ADM-5 Operating Instruction (216 pages)

Tandem vibratory roller

Brand: Fayat | Category: Construction Equipment | Size: 8 MB

Table of Contents
3
Introduction
9
Foreword
10
Machine Type Plate and Engine Type Plate
12
Technical Data
13
Noise and Vibration Data
17
Noise Data
17
Vibration Data
17
Concerning Your Safety
19
Basic Prerequisites
20
General
20
Explanation of Signal Words Used
21
Personal Protective Equipment
22
Intended Use
23
Improper Use
23
Estimated Service Life of the Machine
24
Definition of Responsible Persons
25
Operating Company
25
Expert / Qualified Person
25
Driver / Operator
26
Fundamentals for Safe Operation
27
Remaining Dangers, Remaining Risks
27
Regular Safety Inspections
27
Modifications and Alterations to the Machine
27
Damage, Defects, Misuse of Safety Devices
28
Roll over Protective Structure (ROPS)
28
Handling Fuels and Lubricants
29
Preliminary Remarks
29
Safety Regulations and Environmental Protection Regulations for Handling Diesel Fuel
30
Safety Regulations and Environmental Protection Regulations for Handling Oil
32
Safety Regulations and Environmental Protection Regulations for Handling Hydraulic Oil
33
Safety Regulations and Environmental Protection Regulations for Handling Coolants
35
Safety Regulations and Environmental Protection Regulations for Handling Battery Acid
37
Loading/Transporting the Machine
39
Starting up the Machine
41
Prior to Commissioning
41
Starting the Engine
42
Starting the Engine with Jump Leads
42
Driving the Machine; Working Operation
44
Driving the Machine
44
Driving up and down Slopes
45
Cross Slope
45
Working with Vibration
46
Parking the Machine
46
Refuelling
48
Emergency Procedures
49
Actuating the Emergency Stop Switch
49
Disconnecting the Battery
49
Towing the Machine
49
Maintenance Work
51
Preliminary Remarks
51
Working on Hydraulic Lines
51
Working on the Engine
52
Maintenance Work on Electric Components and Battery
53
Cleaning Work
53
Measures for Longer Shut-Down Periods
54
After Maintenance Work
54
Repair
55
Signage
56
Danger Zones
64
Indicators and Control Elements
65
Operating Console
66
Rotary Switch for Direction Indicators
67
Rotary Switch for Working Lights
67
Rotary Switch for Lighting
67
Rotary Switch for Hazard Light System
68
Rotary Switch for Flashing Beacon
68
Rotary Switch for the Hydraulic Hammer
68
Rotary Switch for Drum Pre-Selection
69
Rotary Switch for Vibration Pre-Selection
69
Emergency Stop Switch
70
Instrument Cluster
71
ECONOMIZER Display
73
Rotary Switch for Seat Heating
73
Rotary Switch for Water Spraying System
73
Driver's Stand
74
Starter Switch
75
DIN Socket
75
Travel Lever
76
Driver's Seat
78
Throttle Lever
79
Outside of Machine
80
Water Level Gauge
80
Fuel Level Gauge
80
Main Battery Switch
80
Warning Indicator for Seat Belt
81
Checks Prior to Start up
83
Notes on Safety
84
Visual Inspections and Function Tests
86
Daily Maintenance
87
Checking the Engine Oil Level
87
Checking the Fuel Level; Topping up Fuel
88
Checking the Hydraulic Oil Level
90
Checking the Coolant Level
91
Checking the Air Filter
92
Checking the Water Level, Topping up
92
Checking and Cleaning the Scrapers
94
Checking the Hydraulic Oil Filter
94
Operation
97
Setting up the Workplace
98
Electronic Immobilizer
99
Starting the Engine
100
Travel Mode
103
Preliminary Remarks and Safety Notes
103
Driving the Machine
104
Stopping the Machine, Applying the Parking Brake
105
Driving the Machine in Public Traffic
106
Working with Vibration
108
Preliminary Remarks and Safety Notes
108
Preparing to Work with Vibration
109
Manual Vibration
109
Vibration in Automatic Mode
110
Stop Working with Vibration
111
Economizer
111
Water Spraying System
114
Ecostop
115
Parking the Machine in Secured Condition
117
Lifting / Lowering the Edge Cutter
119
Connecting/Disconnecting the Hydraulic Hammer
120
Emergency Procedures
123
Actuating the Emergency Stop Switch
123
Disconnecting the Battery
123
Towing the Machine
124
Loading / Transporting the Machine
129
Preparation for Transport
130
Loading the Machine
131
Lashing the Machine to the Transport Vehicle
132
Loading by Crane
133
After Transportation
135
Folding down and Erecting the Foldable ROPS
136
Folding down the Foldable ROPS
136
Erecting the Foldable ROPS
137
Maintenance
139
Preliminary Remarks and Safety Notes
140
Preparations/Concluding Work
142
Engine Hood
142
Maintenance Flap
143
Articulation Lock
143
Fuels and Lubricants
145
Engine Oil
145
Fuel
146
Coolant
148
Hydraulic Oil
149
List of Fuels and Lubricants
151
Running-In Instructions
152
General
152
After 50 Operating Hours
152
Maintenance Table
153
Every 50 Operating Hours
155
Checking Radiator Hoses and Hose Clamps
155
Checking and Cleaning the Water Separator
155
Every 250 Operating Hours
157
Change Engine Oil and Oil Filter Cartridge
157
Checking, Tensioning the V-Belt
159
Check the Air Intake Lines
160
Checking Radiator Hoses and Hose Clamps
160
Cleaning the Radiator Module
161
Battery Service
163
Every 500 Operating Hours
165
Draining the Fuel Tank Sludge
165
Replace the Fuel Filter
165
Replacing the V-Belt
167
Checking the Anti-Freeze Concentration and the Condition of the Coolant
168
Checking the Hydraulic Lines
168
Every 1000 Operating Hours
170
Checking, Adjusting the Valve Clearance
170
Checking the Engine Mounts
172
Checking the Travel Lever Control
173
Checking the ROPS
173
Every 2000 Operating Hours
174
Changing the Hydraulic Oil
174
Replacing the Hydraulic Oil Filter
177
Changing the Coolant
179
Replacing Hoses
182
Checking the Injection Nozzles
182
Every 3000 Operating Hours
183
Checking the Exhaust Gas Recirculation System
183
As Required
184
Air Filter Maintenance
184
Cleaning the Water Spraying System
187
Measures if There Is a Risk of Frost
188
Measures Prior to Extended Shut-Down Period
190
Setting up / Refitting
195
Adjusting the Crabwalk
196
Edge Cutter - Mounting and Removing Tools
198
Troubleshooting
201
Preliminary Remarks
202
Starting the Engine with Jump Leads
203
Fuse Assignment
204
Notes on Safety
204
Central Electrics
204
Main Fuse
205
Engine Malfunctions
207
Trouble Shooting ECONOMIZER
210
Disposal
213
Final Shut-Down of Machine
214

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