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Ezgo TXT 5E Manuals
Manuals and User Guides for Ezgo TXT 5E. We have
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Ezgo TXT 5E manual available for free PDF download: Technician's Repair And Service Manual
Ezgo TXT 5E Technician's Repair And Service Manual (192 pages)
ELECTRIC POWERED PERSONNEL CARRIERS AND GOLF CAR
Brand:
Ezgo
| Category:
Utility Vehicle
| Size: 6.67 MB
Table of Contents
Table of Contents
5
Notes
6
Serial Number Label Location
9
Transporting Vehicle
9
Towing
9
Servicing the Electric Vehicle
9
Hauling
9
Fig. 1 Initial Service Chart
9
Light Bulb Replacement
10
Care and Cleaning of the Vehicle
10
Fig. 2 Lubrication Point
10
Vehicle Care Products
11
Hardware
12
Torque Specifications
12
Fig. 3 Torque Specifications
12
Periodic Service Schedule
13
Fig. 4 Periodic Service Schedule
14
Section 1
15
Safety
15
General (Asme / Ansi B56.8 - 1988)
17
Notes, Cautions and Warnings
24
Important Safety Warning
24
Modifications to Vehicle
24
General Maintenance
24
Before Servicing the Vehicle
25
Additional Warnings
25
Battery Removal & Installation
26
Lifting the Vehicle
27
Fig. 2 Lifting the Vehicle
27
Section 2
29
Body
30
General
31
Body Component Replacement
31
Instrument Panel Replacement
35
Cowl Replacement
35
Front Shield Replacement
35
Rocker Panel End Replacement
36
Front Seat Pod Replacement
36
Rear Body Replacement
36
Foot Rest Replacement
37
Rear Bumper Replacement
37
Front Seat Replacement
38
Front Facing Rear Seat
38
Rear Facing Rear Seat
38
Cargo Bed Replacement
38
Seat/Cargo Bed Latch
38
Shuttle / Bellhop 2 Rear Body
39
Seat Support Removal
39
Rocker Panel Removal
41
Rear Fender Removal
41
Rear Valence Panel Removal
42
Side Panel Removal
42
Load Deck Removal
42
Bulkhead Removal
43
Seat Back Removal
43
Bed Frame Removal
44
Seat Frame Removal
44
MID Support Removal
45
Battery Rack Removal (Electric Vehicle Only)
46
Rear Bed Bracket Removal
46
Wheels and Tires
47
List of Illustrations
47
Front Suspension and Steering
51
Maintenance
54
Lubrication
54
Wheel Bearing and King Pin Bushing Inspection
54
Wheel Bearing Packing
54
Wheel Bearing Adjustment
55
Wheel Alignment
55
Front Suspension
57
Front Shock Absorber Replacement
57
Front Axle Replacement
58
Axle Linkage Rod Replacement
58
Front Spring Replacement
58
Hub Replacement
59
Wheel Bearing and Race Replacement
60
Steering
62
Rack Ball Joint Replacement
62
Electronic Speed Control
71
Speed Control
73
Operation
74
Pedal Box
75
Speed Sensor
75
Controller
75
General Troubleshooting
76
Symptoms
76
Testing
76
Testing Battery Voltage
76
Continuity Check
77
Testing a Switch for Continuity
77
Testing a Solenoid for Continuity
77
Brakes - Front Disc
91
Brake Master Cylinder Fluid
93
Check Brake Fluid
93
Master Cylinder Replacement
93
System Description
93
Routine Maintenance
94
Brake Pad Replacement
94
Rotor Replacement
94
Spindle Replacement
94
Bleeding Brakes
95
General Description
99
Electrical System
121
Motor
134
Batteries and Charging
135
Battery
137
Battery Maintenance
137
At each Charging Cycle
137
Cleaning Batteries
139
Battery Replacement
139
Battery Charging
141
AC Voltage
141
Safety
137
Troubleshooting
141
Hydrometer
141
Using a Hydrometer
142
Battery Charger
142
Description
142
Portable Charger Installation
142
Charger Maintenance
143
Rear Suspension
145
Rear Axle
149
Rear Axle
151
Weather Protection
155
Top and Windshield
157
Transporting
157
Shuttle 4 and Shuttle 6 Sun Top
158
Sun Top
159
Txt 5E Sun Top
160
Rear Support Installation
160
Front Support Installation
160
Sun Top Installation
160
Fold down Windshield
162
Full Front Windshield
163
Rear Windshield
164
Paint
165
Troubleshooting
169
Electrical System
171
Basic Electrical Power System Troubleshooting
172
Basic Electrical Troubleshooting for Accessories
172
Suspension and Steering
173
Lightning Protection and Grounding
175
Grounding Requirements
177
Ground Systems
177
Lightning Protection Requirements
177
Equipment Fault and Personal Safety System
177
Ground Network Requirements
177
External Grounding Requirements
178
Materials
178
Earth Electrode System
178
Lightning Protection System
179
10. Equipment Fault and Personal Safety System
179
General Specifications
181
Brakes
183
Tires
183
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