EXTOL VORTEX PRECEDENCE G5 Spin Welder Manuals

Manuals and User Guides for EXTOL VORTEX PRECEDENCE G5 Spin Welder. We have 1 EXTOL VORTEX PRECEDENCE G5 Spin Welder manual available for free PDF download: User Manual

EXTOL VORTEX PRECEDENCE G5 User Manual

EXTOL VORTEX PRECEDENCE G5 User Manual (104 pages)

Servo Spin Welder

Brand: EXTOL | Category: Welding System | Size: 3 MB

Table of Contents

Table of Contents
4
Quick Start Guide
7
Chapter 1 - Introduction

9
- Manual Organization
  10
- Abbreviation of Terms
  11
- Vortex Features
  12
- Vortex Options
  12
- Warranty
  13
- Extol Inc. Contact Information
  13
Chapter 2 - Safety

15
- Cautions & Warnings
  16
- Operator Safety Tips
  16
- Electrical Safety Notice
  16
- Standards Compliance
  16
- Plastics Health Notice
  17
Chapter 3 - Unpacking & Installation

19
- Package Contents
  20
- Location & Mounting
  20
- Power Connections
  20
- Tool Leveling, Centering, & Mounting
  20
- Tool I/O Connections
  23
- Light Curtain Connection
  24
- Remote Interface Connection
  25
- Power on Sequence
  27
Chapter 4 - Display Screens

29
- Home Tab
  29
- All Screens
  30
  - Main Screen
    31
  - Password Screen
    32
  - About Screen
    33
  - System Setup Screen
    34
  - Time/Date Setting Screen
    35
- Setup Tab (Recipe Setup)
  36
  - Parameters Screen
    36
    
    Head down Window
    37
    
    Machine Home Window
    37
    
    Weld Process (Revolutions Mode)
    38
    
    Weld Process (Time Mode)
    38
    
    Weld Process (Distance 1: Collapse Travel Mode)
    39
    
    Weld Process (Distance 2: Total Travel Mode)
    39
    
    Hold Settings
    40
  - Pass/Fail Screens
    41
    
    Pass/Fail Screen 1
    41
    
    Pass/Fail Screen 2
    42
  - Tool Screen
    43
- SPC Tab
  44
  - Local SPC Screen 1
    44
    
    Local SPC Screen 2
    45
  - Remote SPC Screen
    46
- Machine Tab
  47
  - Manual Screen
    47
  - Input Status Screen
    48
  - Output Status Screen
    49
Chapter 5 - Recipe Setup

51
- Overview
  52
- 1. Adjust Colum N Height
  52
- 2. Select Recipe N um Ber
  52
- 3. Enter Tool P Aram Eters
  52
  - Recipe Name
    52
  - Tool Weight
    52
  - Tool Inertia
    52
  - Position Gain
    52
  - Model Gain
    53
  - Upper Valve
    53
  - Pressure/Vacuum Sensor
    53
  - Servo Accel
    53
  - Servo Decel
    53
  - Part Present Input Usage
    53
- 4. Enter Recipe P Aram Eters
  54
- A. M Achine Hom E
  54
  - Upper Load
    54
    
    Detent Load
    54
    
    Vac Pickup/Prs Pickup Load
    54
    
    Vacuum/Pressure Load
    54
  - Start Mode
    54
    
    Dynamic Start
    54
    
    Static Start
    54
  - Start Angle
    55
- B. Head Dow N
  55
  - Speed Transition
    55
  - Approach Speed
    55
  - Trigger
    55
  - Trigger Window
    56
  - Max Collapse
    56
- C. W Eld P Rocess
  56
  - Weld Mode
    56
    
    Final Angle
    56
    
    Orientation
    56
    
    Revolutions
    56
    
    Collapse
    57
    
    Distance 1, Collapse
    57
    
    Distance 2, Total
    57
    
    Time
    57
    
    Weld Time
    57
    
    Total
    58
  - Start Delay
    58
  - Weld Force
    58
  - Weld Speed
    58
- Hold Settings
  58
  - Hold Force
    58
  - Hold Time
    58
- 5. Enter P Ass/ Fail P Aram Eters
  59
  - Angle
    59
  - Time
    59
  - Collapse
    59
  - Total
    59
  - Revs
    60
  - Alarm Mode
    60
    
    Latching
    60
    
    No Latch
    60
- Set up Safety Trigger
  60
- Set up Mechanical Stop
  61
Chapter 6 - Operation

63
- Power on Sequence
  64
- Sequence of Operation
  64
- Power off Sequence
  72
Chapter 7 - Tool I/O & Remote Interface

73
- Tool I/O
  74
  - Wiring
    74
  - Machine Setup
    74
- Remote Interface
  75
  - Wiring
    75
  - Programming Sequence
    75
Chapter 8 - Troubleshooting

79
- Troubleshooting Guide
  80
- Fault Messages
  81
- Controller and Servo Drive Alarms
  82
  - Controller Alarm List
    82
  - Servo Drive Alarms
    88
  - Servo Drive Warnings
    91
- Contact Extol
  92
Chapter 9 - Care & Maintenance

93
- Periodic Maintenance
  94
- Replacing Fuses
  94
  - Main Power Fuses
    94
  - Control Power Fuses
    95
  - 24 VDC Fuse
    95
- Replacing Batteries
  96
  - Controller Battery
    96
  - Encoder Battery
    96
Appendices

99
Index

103

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