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Summary of Contents for EXTOL VORTEX PRECEDENCE G1
- Page 1 SA-D-723-11-18 ® Vortex Precedence Servo Spin Welder User Manual G1, G3, & G5 models extolinc.com User Manual Rev 3.6...
- Page 2 extolinc.com This page intentionally left almost blank User Manual ® Vortex Precedence Rev 3.6...
- Page 3 extolinc.com Vortex Servo Spin Welder User Manual Revision History ® Revision Number Revision Changes Date Start 3-8-2006 Initial release 6-1-2006 New Base 8-7-2006 Addition of Hard Stop & Safety Trigger 9-21-2006 Addition of Appendix B – Remote SPC Data Collection Instructions 10-26-2007 Changed Controller 4-1-2008...
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Page 4: Table Of Contents
Abbreviation of Terms ........................5 Vortex Features ..........................6 Vortex Options ..........................6 Warranty ............................7 Extol Inc. Contact Information ..................... 7 Chapter 2 – Safety ........................9 Cautions & Warnings ........................10 Operator Safety Tips ........................10 Electrical Safety Notice ....................... 10 Standards Compliance ........................ - Page 5 extolinc.com Manual Screen ........................41 Input Status Screen ........................ 42 Output Status Screen ......................43 Chapter 5 – Recipe Setup ......................45 Overview ............................ 46 1. Adjust Column Height ......................46 2. Select Recipe Number ......................46 3. Enter Tool Parameters ......................46 Recipe Name ...........................
- Page 6 Controller and Servo Drive Alarms ..................... 76 Controller Alarm List ....................... 76 Servo Drive Alarms ......................... 82 Servo Drive Warnings ......................85 Contact Extol ..........................86 Chapter 9 – Care & Maintenance .................... 87 Periodic Maintenance ......................... 88 Replacing Fuses .......................... 88 Main Power Fuses ........................
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Page 7: Quick Start Guide
Quick Start Guide Quick Start Guide PRECEDENCE This quick start guide is intended to help you get your Vortex spin welder running in as little time as possible. This is not intended to be a substitute for reading the entire manual. The manual should be read in its entirety to gain a full understanding of the operation of this equipment. - Page 8 Quick Start Guide of the press and can be released once the head down motion has stopped. 14. Wait for the cycle to complete then remove the part. Evaluate the integrity of the weld and adjust the setup parameters accordingly. Refer to Appendix A for help adjusting the parameters to achieve a good weld.
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Page 9: Chapter 1 - Introduction
Chapter 1 – Introduction Chapter 1 – Introduction In this Chapter… M anual • Organization Abbreviation of • Term s Vortex Features • Vortex Options • W arranty • Ex tol I nc. Contact • I nform ation User Manual ®... -
Page 10: Manual Organization
Chapter 1 – Introduction explains the organization of the manual and commonly used terms. It also contains the features and options of the Vortex, explains the warranty, and contains Extol’s contact information. Chapter 2 – Safety discusses safe procedures for machine installation and operation. -
Page 11: Abbreviation Of Terms
Chapter 1 – Introduction Abbreviation of Term s The following abbreviations are commonly used in this manual. Abbreviation Definition of Abbreviation Ampere Control relay E-Stop Emergency stop Extend(s) Filter / regulator combination unit Gage Tube Inputs / outputs Left hand Master control relay Original equipment manufacturer OSHA... -
Page 12: Vortex Features
Chapter 1 – Introduction Vortex Features Fully integrated power supply, controls, and operator interface • Pneumatic actuated press with 100mm (3.875”) stroke • Dual proportional pressure control for precise force and speed control • 7” color touch-screen HMI with intuitive graphical screen format and password protection •... -
Page 13: Warranty
Chapter 1 – Introduction W arranty PRECEDENCE The Extol Vortex Servo Spin Welder is warranted to be free from defect in materials and workmanship for 2 years. Ex tol I nc. Contact I nform ation Extol Incorporated 651 Case Karsten Drive... - Page 14 Chapter 1 – Introduction This page intentionally left almost blank User Manual ® Vortex Precedence Rev 3.6...
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Page 15: Chapter 2 - Safety
Chapter 2 – Safety Chapter 2 – Safety In this Chapter… Cautions & • W arnings Operator Safety • Tips Electrical Safety • N otice Standards • Com pliance P lastics Health • N otice User Manual ® Vortex Precedence Rev 3.6... -
Page 16: Cautions & Warnings
Chapter 2 – Safety Cautions & W arnings Please read and be aware of all caution and warning messages that appear throughout this manual. The following symbols are used to alert your attention to areas where special Figure 2-1 Hazard consideration is required to insure the safety of personnel operating or working around this equipment. -
Page 17: Plastics Health Notice
Chapter 2 – Safety P lastics Health N otice Be aware of any governmental regulations concerning the plastic(s) you are assembling. Certain types of plastics may emit hazardous fumes or gases while being processed. Proper ventilation or respiratory protection should be utilized where necessary. - Page 18 Chapter 2 – Safety This page intentionally left almost blank User Manual ® Vortex Precedence Rev 3.6...
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Page 19: Chapter 3 - Unpacking & Installation
Chapter 3 – Unpacking & Installation Chapter 3 – Unpacking & Installation In this Chapter… P ackage Contents • Location & • m ounting P ow er Connections • Tool Leveling, • Centering, & M ounting Tool I / O •... -
Page 20: Package Contents
Set the main air regulator to 0.59 MPa • (85 psi). Tool Leveling, Centering, & M ounting Each Vortex is leveled and centered by Extol at assembly and does not require re-alignment by the customer. However, if the lower tool plate or User Manual ®... - Page 21 Vortex and can be purchased from Extol. 2. Position the indicator so that it lightly touches the lower tool plate. 3. Press the E-Stop button and manually rotate the spindle while watching the indicator for high and low spots.
- Page 22 Chapter 3 – Unpacking & Installation 1. Refer to the diagram in Figure 3-1 for the lower tool bolt pattern. 2. Place the lower tool on the lower tooling plate. 3. Line up the dowel holes and insert dowels where necessary. 4.
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Page 23: Tool I/O Connections
Chapter 3 – Unpacking & Installation Tool I / O Connections The D-Sub connector on the rear of the machine is used for the addition of Tool I/O. The operator interface system setup screen contains a Control Mode selector. This must be set to Local Opto or Local LC (Light Curtain). -
Page 24: Light Curtain Connection
Chapter 3 – Unpacking & Installation Light Curtain Connection If a light curtain is used instead of dual opto touch buttons the control cable which runs to WARNING the standard machine base must be rewired for Disconnect and lockout all the light curtain circuit. -
Page 25: Remote Interface Connection
Chapter 3 – Unpacking & Installation Rem ote I nterface Connection If you will be controlling the Vortex remotely with a PLC you must change the Control Mode WARNING to Remote on the system setup screen. All Disconnect and lockout all connections for remote control are made electrical power before making through the D-Sub connector on the back of the... - Page 26 Chapter 3 – Unpacking & Installation Figure 3-6 Output and Enable Wiring Diagram User Manual ® Vortex Precedence Rev 3.6...
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Page 27: Power On Sequence
Chapter 3 – Unpacking & Installation P ow er On Sequence Once all necessary connections have been made WARNING you may power up the Vortex using the following power on sequence. Rotating tool can cause injury. Keep hands, loose clothing, and Turn on main power switch located on •... - Page 28 Chapter 3 – Unpacking & Installation This page intentionally left almost blank User Manual ® Vortex Precedence Rev 3.6...
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Page 29: Chapter 4 - Display Screens
Chapter 4 – Display Screens Chapter 4 – Display Screens In this Chapter… All Screens • Hom e Tab • Setup Tab • SP C Tab • M achine Tab • User Manual ® Vortex Precedence Rev 3.6... -
Page 30: All Screens
Chapter 4 – Display Screens This chapter describes the control features of each display screen. For information regarding recipe setup refer to Chapter 5. For information regarding machine operation refer to Chapter 6. All Screens All screens contain the features described below. Security Key Icon: Indicates that secure features are enabled. -
Page 31: Main Screen
Chapter 4 – Display Screens Hom e Tab The Home Tab contains the Main, Password, About, and Time/Date Setting screens. Main Screen The main screen should be selected for normal operation. Operator instructions and fault messages will appear in the message box during operation. Gear Ratio Indicator Recipe Name: (G1, G3, or G5) -
Page 32: Password Screen
Chapter 4 – Display Screens Password Screen The password screen allows the user to log in and out of secure modes. Security Log-In: Touch LOG IN button and use numeric keypad to User Level: enter 4 digit password to 0=none gain access to secure 1=Recipe Edit features. -
Page 33: About Screen
Chapter 4 – Display Screens About Screen The about screen contains general machine information. Extol Inc. contact Machine Name: information Touch name to access system setup screen (User level 2 required). Machine power requirements Current Language: Touch to toggle through language Display Units options. -
Page 34: System Setup Screen
Chapter 4 – Display Screens System Setup Screen The System Setup Screen contains machine setup parameters. Gearbox: Select which gearbox is in the machine. Clears the current recipe 1:1 – No gearbox and sets all parameters to default values. Flow Control (FC) setting Mounting Angle: during the weld. -
Page 35: Time/Date Setting Screen
Chapter 4 – Display Screens Time/Date Setting Screen The Time/Date setting screen allows the user to set the current time and date. Touch the time on any screen to access the Time/Date setting screen. Touch each item to set the correct time and date (secure feature). -
Page 36: Setup Tab (Recipe Setup)
Chapter 4 – Display Screens Setup Tab (Recipe Setup) The setup tab contains the Parameters, Pass/Fail, and Tool screens. Parameters Screen The Parameters screen displays a process flowchart. Each phase of the Vortex assembly process is depicted and category boxes can be touched to bring up a window for editing its associated parameters. -
Page 37: Machine Home Window
Chapter 4 – Display Screens Machine Home Window Upper Load Mode: Start Mode: Touch to toggle between Touch to toggle between options. options. Static – upper and lower part Vacuum / Pressure – Operator halves are pressed together before loads the upper part onto the spinning begins. -
Page 38: Weld Process (Revolutions Mode)
Chapter 4 – Display Screens position must be less than or equal to the Trigger plus the Maximum Collapse distance or a fault will be generated. Weld Process (Revolutions Mode) Start Delay: Weld Mode: Enter a time to dwell after Touch to cycle through weld the parts are together before mode options (Revolutions,... -
Page 39: Weld Process (Distance 1: Collapse Travel Mode)
Chapter 4 – Display Screens Weld Process (Distance 1: Collapse Travel Mode) Collapse Distance: In Distance1-Collapse Mode the spindle rotates until the part has collapsed the specified distance. Weld Process (Distance 2: Total Travel Mode) Total Distance: In Distance2-Total Travel Mode the spindle rotates until the specified Z-Axis position is reached. -
Page 40: Hold Settings
Chapter 4 – Display Screens Hold Settings Hold Force: The force exerted by the spindle after the weld cycle is complete. Hold Time: Duration in seconds to apply the hold force after the weld cycle is complete. User Manual ® Vortex Precedence Rev 3.6... -
Page 41: Pass/Fail Screens
Chapter 4 – Display Screens Pass/Fail Screens The Pass/Fail screens allow the user to select processing parameters to pass or fail each part. Pass/Fail Screen 1 Target Value: Enter the parameter value Limits: that represents a good Enter the acceptable amount part. -
Page 42: Pass/Fail Screen 2
Chapter 4 – Display Screens Pass/Fail Screen 2 Total: Total travel distance is explained in Weld Modes section on the Parameter Screen. Revolutions: Revolutions is the number of spindle revolutions made after the trigger position. Touch to go to Pass/Fail Screen 1. User Manual ®... -
Page 43: Tool Screen
Chapter 4 – Display Screens Tool Screen The Tool Screen contains tool setup parameters. Indicates current recipe Recipe Name: number. Enter the name of the recipe (10 characters Part Present Input Usage: max). If part present sensors or vacuum switches are used Tool Weight: activate a check by the Enter the weight of the... -
Page 44: Spc Tab
Chapter 4 – Display Screens SP C Tab The SPC tab contains the Local and Remote SPC screens. Local SPC Screen The Local SPC Screens contain part data from the previous 50 cycles. Local SPC Screen 1 Line Number: There are 50 lines of data. -
Page 45: Local Spc Screen 2
Chapter 4 – Display Screens Local SPC Screen 2 Line Number: There are 50 lines of data. Line #1 is the data from the most recent Number of revolutions cycle. counted during cycle. Actual maximum RPM’s achieved during cycle. Touch to scroll up and Touch to go to the down through data. -
Page 46: Remote Spc Screen
Chapter 4 – Display Screens Remote SPC Screen Remote SPC allows the user to log extensive part data to a remote PC. See Appendix B for instructions on the Remote SPC data collection. Touch to enter unlock code. When a valid code has been entered a new button appears which allows the Remote SPC... -
Page 47: Machine Tab
Chapter 4 – Display Screens M achine Tab The Machine Tab contains the Manual and I/O Screens. Manual Screen The Manual Screen allows the operator to manually jog the spindle up/down, vacuum on/off, and spindle rotation. Touch to move the spindle Safety Trigger indicator. -
Page 48: Input Status Screen
Chapter 4 – Display Screens Input Status Screen The Input Status Screen displays the current status of the machine inputs. List of machine inputs Green Indicator: Input is on. Red Indicator: Input is off. Displayed value of Analog input User Manual ®... -
Page 49: Output Status Screen
Chapter 4 – Display Screens Output Status Screen The Output Status Screen displays the current status of the machine outputs. List of machine outputs Green Indicator: Output is on. Red Indicator: Output is off. Displayed value of Analog output User Manual ®... - Page 50 Chapter 4 – Display Screens This page intentionally left almost blank User Manual ® Vortex Precedence Rev 3.6...
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Page 51: Chapter 5 - Recipe Setup
Chapter 5 – Recipe Setup Chapter 5 – Recipe Setup In this Chapter… Overview • Adjust Colum n • Height Select R ecipe • Enter Tool • P aram eters Enter R ecipe • P aram eters Enter P ass/ Fail •... -
Page 52: Overview
Chapter 5 – Recipe Setup Overview This chapter contains a step by step process for setting up a recipe. All parameters including start modes, load modes, and weld modes are covered as well as setting up the pass/fail parameters. The setup is shown in Standard units however Metric units may be selected on the About screen. -
Page 53: Model Gain
Chapter 5 – Recipe Setup Model Gain Touch the box to toggle between High, Medium, & Low gain settings. Start with the High setting and reduce if erratic motion occurs during rotation. Normally this setting will always be set to High. Upper Valve Touch the box to toggle between Vacuum &... -
Page 54: 4. Enter Recipe P Aram Eters
Chapter 5 – Recipe Setup 4. Enter Recipe P aram eters a. M achine Hom e Go to the Setup-Parameters screen (Figure 5-3). Touch the “Machine Home” area of the process flowchart and select the upper load mode, start mode, and start angle. Upper Load Vacuum/Pressure Load The lower part is loaded in the lower tool. -
Page 55: Start Angle
Chapter 5 – Recipe Setup together. The upper part begins spinning and pressure is reapplied to weld the parts. Start Angle Specify the desired starting angular orientation. This is also the angular orientation for loading the upper part half. b. Head Dow n Touch the Head Down area of the process flowchart (Figure 5-4) and specify the speed transition, approach speed, trigger, and trigger... -
Page 56: Trigger Window
Chapter 5 – Recipe Setup Trigger Window The Trigger Window specifies the tolerance of the trigger position. See above for an explanation of the trigger function. The trigger window only applies in Static Start Mode or Vac Pickup Load Mode. Max Collapse The Max Collapse is only used in Dynamic Start Mode with Vacuum or Detent Load Modes. -
Page 57: Time
Chapter 5 – Recipe Setup Revolutions Mode Example 1: Figure 5-6 illustrates how the upper tool completes its rotations for the following parameters. Start Angle: 135 deg; Revolutions: 2; Final Angle: 240 deg Revolutions Mode Example 2: Figure 5-7 illustrates how the upper tool completes its rotations for the following parameters. -
Page 58: Total
Chapter 5 – Recipe Setup Total Specify the total distance that the head is to travel. Note: the actual final position will be greater because of the welding that continues during deceleration and additional compression that may occur during cooling. The amount is dependent on the part diameter and joint design. -
Page 59: 5. Enter P Ass/ Fail P Aram Eters
Chapter 5 – Recipe Setup weld process is complete. This time begins immediately after the tool has stopped spinning. 5. Enter P ass/ Fail P aram eters The Pass/Fail setup allows you to choose the criteria that you will use for passing or failing each part. -
Page 60: Revs
Chapter 5 – Recipe Setup Revs Specify the target number of revolutions and specify the amount above and below the target value that is acceptable for a good part. Alarm Mode You must also specify the alarm mode as no NOTE: latch or latching (no password required or If the safety trigger is not set... -
Page 61: Set Up Mechanical Stop
Chapter 5 – Recipe Setup 5. Tighten the jam nut (hold the knob from moving while tightening the jam nut). 6. Jog the spindle up and remove the parts used for setup. Set up M echanical Stop The mechanical stop can be optionally used to prevent the spindle from stroking too far and causing damage to tools. - Page 62 Chapter 5 – Recipe Setup This page intentionally left almost blank User Manual ® Vortex Precedence Rev 3.6...
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Page 63: Chapter 6 - Operation
Chapter 6 – Operation Chapter 6 – Operation In this Chapter… P ow er On Sequence • Sequence of • Operation P ow er Off Sequence • User Manual ® Vortex Precedence Rev 3.6... -
Page 64: Power On Sequence
Chapter 6 – Operation P ow er On Sequence Before powering on the Vortex verify that the proper electrical connection has been made as outlined in Chapter 3 – Unpacking & Installation. Use the following sequence to power on the Vortex. - Page 65 Chapter 6 – Operation return the head to the start position. After the cycle completes remove the • finished part. • If a fault occurs the head will not retract. Identify the fault then press the reset button to retract the head. Remove the part and place it in a failed part container.
- Page 66 Chapter 6 – Operation Sequence of Operations Flowchart User Manual ® Vortex Precedence Rev 3.6...
- Page 67 Chapter 6 – Operation Sequence of Operations Flowchart (continued) User Manual ® Vortex Precedence Rev 3.6...
- Page 68 Chapter 6 – Operation Sequence of Operations Flowchart (continued) User Manual ® Vortex Precedence Rev 3.6...
- Page 69 Chapter 6 – Operation User Manual ® Vortex Precedence Rev 3.6...
- Page 70 Chapter 6 – Operation Sequence of Operations Flowchart (continued) N ote 1: Three configurable part presence sensors used; CN13-i5, CN13-i6, and CN13-i7. The part presence sensors are enabled or disabled through the tool setup screen on the HMI. N ote 2: During the initial head down movement;...
- Page 71 Chapter 6 – Operation N ote 6: The Upper and Lower Regulators or Up/Down Force are calculated using the same Algorithm as shown above for the Hold Force. The EFC is disabled during the hold period. N ote 7: Upper Pressure Regulator (Down Force) Equation: Pressure = Line Pressure - Retract Difference Line Pressure = 80 psi...
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Page 72: Power Off Sequence
Chapter 6 – Operation P ow er Off Sequence When powering off your Vortex spin welder use the following procedure. Remove all parts from the machine. • • Press the red E-Stop button located on the front cover of the machine base. •... -
Page 73: Chapter 7 - Tool I/O & Remote Interface
Chapter 7 – Tool I/O & Remote Interface Chapter 7 – Tool I/O & Remote Interface In this Chapter… Tool I / O W iring • Tool I / O M achine • Setup Rem ote I nterface • W iring Rem ote I nterface •... -
Page 74: Tool I/O
Chapter 7 – Tool I/O & Remote Interface Tool I / O Tool I/O can be connected to the D-Sub connector on the back of the machine. The tool I/O connector allows the Vortex to interface with inputs and outputs that are specific to each tool. This is useful if an additional part latch, vacuum, or part marking cylinder is required or if part presence sensors are required. -
Page 75: Remote Interface
Chapter 7 – Tool I/O & Remote Interface Rem ote I nterface The Vortex can optionally be controlled remotely with a PLC. In this configuration the standard machine base is not used and sometimes the adjustable height column is not used. The D-Sub connector houses all the required connections. - Page 76 Chapter 7 – Tool I/O & Remote Interface Figure 7-2 Machine Reset State Graph Figure 7-3 Good Part State Graph User Manual ® Vortex Precedence Rev 3.6...
- Page 77 Chapter 7 – Tool I/O & Remote Interface Figure 7-4 Failed Part State Graph User Manual ® Vortex Precedence Rev 3.6...
- Page 78 Chapter 7 – Tool I/O & Remote Interface Figure 7-3 Remote Programming Ladder Logic Sample User Manual ® Vortex Precedence Rev 3.6...
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Page 79: Chapter 8 - Troubleshooting
Chapter 8 – Troubleshooting Chapter 8 – Troubleshooting In this Chapter… Troubleshooting • Guide Fault M essages • Controller and • Servo Drive Alarm s Contact Ex tol • User Manual ® Vortex Precedence Rev 3.6... -
Page 80: Troubleshooting Guide
A button on the Touch screen is damaged. The operator interface must be replaced. operator screen Contact Extol at 1-800-324-6205 for a does not work. replacement. Machine will not E-Stop button is pressed. Pull up E-Stop start. -
Page 81: Fault Messages
Chapter 8 – Troubleshooting Issue Cause Resolution Part is marked Debris in upper or lower tool Clean upper and lower tooling. after completion Part was presented to the Check parts for marks before and after machine with damage processing. Tool or details on tool may be Check all fasteners and verify tightness. -
Page 82: Controller And Servo Drive Alarms
Chapter 8 – Troubleshooting Controller and Servo Drive Alarm s If a servo drive warning, servo drive alarm, or controller alarm occurs the message in Figure 8- 1 will appear. The list of alarms is below. Controller alarms are 8 digits. The first 4 digits are the Error Class and the last 4 digits are the Error ID. - Page 83 Chapter 8 – Troubleshooting Error Error Description Class The move specified would exceed the software position limits in the positive direction and was 3202 0031 rejected before being started. The group may be moved again immediately if desired. The move specified would exceed the software position limits in the negative direction and was 3202 0032 rejected before being started.
- Page 84 Chapter 8 – Troubleshooting Error Error Description Class The SRAM battery backup power failed. SRAM data should be treated as corrupted until it is re- 3407 0106 initialized. The controller's time-of-day clock detected a voltage decrease in the backup battery. The current time 3407 0107 and date is likely to be incorrect.
- Page 85 Chapter 8 – Troubleshooting Error Error Description Class 340C 0135 Error in I/O configuration. 340C 0136 Initializing I/O driver failed. 340C 0137 Board not instantiated. 340C 0138 Board number not allowed. 340C 0139 Input Group doesn't fit. 340C 013A Output Group doesn't fit. 340C 013B Board not found.
- Page 86 Chapter 8 – Troubleshooting Error Error Description Class Y_VerifyParmeters and Y_WriteParameters cannot be called a second time while the first one is in 340C 1129 progress. 340C 1213 The input reference does not correspond to a real input 340C 1214 The output reference does not correspond to a real output.
- Page 87 Chapter 8 – Troubleshooting Error Error Description Class 4303 0941 The change of the parameters can be validated only after turning the power ON from OFF. 4303 094A Incorrect command parameter number was set. 4303 094B Command input data is out of range. 4303 094C Calculation error was detected.
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Page 88: Servo Drive Alarms
Chapter 8 – Troubleshooting Servo Drive Alarms User Manual ® Vortex Precedence Rev 3.6... - Page 89 Chapter 8 – Troubleshooting User Manual ® Vortex Precedence Rev 3.6...
- Page 90 Chapter 8 – Troubleshooting User Manual ® Vortex Precedence Rev 3.6...
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Page 91: Servo Drive Warnings
Chapter 8 – Troubleshooting Servo Drive Warnings User Manual ® Vortex Precedence Rev 3.6... -
Page 92: Contact Extol
Chapter 8 – Troubleshooting Contact Ex tol Extol Incorporated 651 Case Karsten Drive Zeeland, MI 49464 USA Phone: 616-748-9955 Toll Free: 1-800-324-6205 Fax: 616-748-0555 Web: www.extolinc.com Technical Support: Phone: 1-800-324-6205 User Manual ® Vortex Precedence Rev 3.6... -
Page 93: Chapter 9 - Care & Maintenance
Chapter 9 – Care & Maintenance Chapter 9 – Care & Maintenance In this Chapter… P eriodic • M aintenance Replacing Fuses • Replacing Batteries • User Manual ® Vortex Precedence Rev 3.6... -
Page 94: Periodic Maintenance
Tooling Inspect for Damaged tooling may affect part damage. quality. Every 5 Servo Motor Comprehensive Contact Extol to perform this years or inspection & rebuild service. Do not attempt to 20,000 hrs disassemble the servo motor. Every 5 Servo Drive... -
Page 95: Control Power Fuses
Chapter 9 – Care & Maintenance 6. If the fuse is blown replace it with a fuse of the same size and type (LP-CC- 20). 7. Replace the side panel. 8. Reconnect the power cord. 9. Turn on On/Off switch. Control Power Fuses The Vortex has two control power fuses located behind the left side panel of the machine (Figure... -
Page 96: Replacing Batteries
The battery (Digikey part number 439-1034-ND) can be obtained directly from Digikey or from Extol. Note: Although this is a AA size battery it is not a standard AA battery. Standard AA batteries are 1.5V alkaline. - Page 97 Chapter 9 – Care & Maintenance 5. Remove it from its holder. 6. Install the new battery. 7. Replace the side panel. User Manual ® Vortex Precedence Rev 3.6...
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Page 99: Appendices
Appendices Appendices Appendix A – Sam ple • Application – Coffee M ug Appendix B – R em ote SP C • Data Collection Appendix C – Custom • Features User Manual ® Vortex Precedence Rev 3.6... -
Page 100: Appendix A - Sample Application - Coffee Mug
Appendices Appendix A – Sam ple Application – Coffee M ug To assist you in setting up your application we have developed a sample application that may help you pick a good starting point for your weld parameters. The sample application is a coffee mug as shown in the picture on the right. -
Page 101: Appendix B - Remote Spc Data Collection
Unlocking Data Collection Remote SPC data collection is a purchased option. If you did not purchase this option when you bought your welder you may call Extol to purchase it and receive the unlock code. Enabling Data Collection Once unlocked go to the SPC Remote screen and press the “Remote Output”... -
Page 102: Appendix C - Custom Features
Appendices Appendix C – Custom Features The following is a description of custom features unique to this Vortex. User Manual ® Vortex Precedence Rev 3.6... -
Page 103: Index
Index Index Model Gain, 47 Compressed, 1, 14, 88 Orientation, 50 Vacuum, 6, 17, 48, 68, 74 Part Present, 47 Alarm Mode, 54 Pass/Fail, 30, 35, 36, 45, 53 Alarms, 76 Position Gain, 46 Angle, 6, 51, 53, 94 Power, 13, 14, 21, 57, 58, 66, 88, 89 Approach Speed, 49 Recipe, 1, 4, 30, 45, 46, 48, 58 Battery, 90... - Page 104 651 Case Karsten Drive Zeeland, MI 49464 1-800-324-6205 www.extolinc.com...
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