Extec I-C13 Impactor Manuals

Extec I-C13 Impactor Manuals

Manuals and User Guides for Extec I-C13 Impactor. We have 1 Extec I-C13 Impactor manual available for free PDF download: Operating And Maintenance Manual

Extec I-C13 Impactor Operating And Maintenance Manual

Extec I-C13 Impactor Operating And Maintenance Manual (292 pages)

Brand: Extec | Category: Industrial Equipment | Size: 42 MB

Table of Contents

Operating and Maintenance Manual

5
- Introduction
  2
- Certificate of Conformity
  3
  - Table of Contents
    5
- Contents
  6
- Alarms and Warnings
  11
- Safety Instructions
  11
- Notes
  11
- Warnings Marked on the Machine
  12
- Personnel Safety Warnings
  12
- Machine Safety Warnings
  15
- Machine Legend Plate
  15
- Component Safety Features
  15
- Consumable Materials
  16
- Environmental Safety
  16
- Features for Operator Safety
  16
- Personal Protective Equipment (PPE)
  17
- Machine Disposal
  17
- Measured Noise Level
  18
- Vibration Levels
  18
- Organisational Safety Measures
  18
- Personnel Qualification, Requirements and Responsibilities
  19
- Safety Advice Regarding Specific Operational Phases
  19
- Standard Operation
  19
- Maintenance Site Conditions
  20
- Replacement & Removal of Components
  20
- Unguarded Areas
  20
- Isolation
  20
- Special Work
  20
- Blockage or Malfunction
  20
- Climbing, Falling
  21
- Safety Consideration During Advanced Maintenance
  21
- Safety Considerations During Cleaning
  22
- Removal of Safety Devices and Guards
  22
- Surrounding Structures
  22
- Safety When Refuelling
  22
- Electrical Energy
  23
- External Considerations and Hazards
  23
- Machine - Electrical
  23
- Specific Hazards
  23
- Battery
  24
- Gas, Dust, Steam, Smoke and Noise
  24
- Welding or Naked Flames
  24
- Hydraulic Equipment
  24
- Hazardous Substances
  25
- Loading
  27
- Transportation
  27
- Transport
  27
- Machine Transportation Dimension
  28
- Description and Technical Information
  29
- Application & Limitations
  29
- Description
  29
- Operation Description
  29
- Key Features of the I-C13 Impactor
  30
- Common Applications
  30
- Machine Layout Indicating Main Components
  31
- Feeder
  32
- Conveyors
  32
- Data
  32
- Crusher
  32
- Emergency Stop Positions
  32
- Dimensions
  33
- Engine Details
  33
- Fuel Consumption Guide
  33
- Transport Dimensions
  34
- Commissioning and Operation
  35
- Pre-Start Instructions
  35
- Main Control Devices
  36
- Starting Procedure
  38
- Stopping the Machine
  38
- Stopping Machine in an Emergency
  39
- Emergency Stop Locations
  39
- Removing Tractor Unit and Bogie - (Where Fitted)
  40
- Tracking Procedure
  43
- Preparing the I-C13 Impactor for Operation
  45
- Installation of the Recirculation Unit (Where Fitted)
  47
- Operation of the Recirculation Unit
  53
- Operating Starting Sequence
  54
- Operating the Machine
  54
- Loading Material into Machine
  55
- Feeder Cut-Out
  56
- Impactor Box Pressure Adjustment
  57
- Start up Pressure
  57
- Brake Pressure
  58
- Machine Maintenance
  59
- Introduction
  59
- Daily Maintenance Schedule
  59
- Air Cleaner Servicing
  61
- Weekly Maintenance Schedule
  62
- Checking Feeder Oil Level
  64
- Greasing Bearings
  65
- Checking/ Changing Hydraulic Tank Air Breather
  65
- Inspecting/ Adjusting Belt Sealing Rubbers
  66
- Adjusting Belt Scraper
  66
- Hydraulic Filter
  67
- Changing Hydraulic Water Trap
  68
- Hour Maintenance Schedule
  68
- 1000 Hour Maintenance Schedule
  69
- Changing Oil in Tracks
  69
- Track Adjustment Settings
  71
- Track Adjustments
  71
- Track Adjustment
  71
- Increasing the Track Tension
  72
- Releasing the Track Tension
  73
- Magnetic Conveyor
  74
- Oils and Fluids
  74
- Trouble Shooting Guide
  75
- Checking Hydraulic Pressure
  77
- Checking 5 Station Manifold Pressure
  77
- Test Procedures for Electronics
  78
- Appendix A Parts Manual
  81
- Contact Details
  81
Parts Manual Contents

83
- Loose Items
  84
- Chassis, Walkways and Tracks
  86
- Tracks
  91
- Hopper
  93
- Hopper
  94
- Magnetic Conveyor and Supports
  95
- Power Pack
  96
- Control Boxes
  105
- Control Boxes
  106
- Diesel Tank
  109
- Feeder and Vibrator Box
  110
- Feeder and Vibrator Box
  112
- Transfer Chute
  115
- Transfer Chute
  117
- Crusher Box
  118
- Torque Arm Assembly
  123
- Main Conveyor
  125
- Main Conveyor
  126
- Extended Main Conveyor (Where Fitted)
  131
- Extended Main Conveyor (Where Fitted)
  132
- Side Conveyor
  140
- Feeder Pan
  145
- Hydraulic Hoses
  152
- Power Pack Hose Kit
  152
- Side Conveyor Hose Kit
  154
- Valve Plate Hose Kit
  154
- Side Conveyor
  155
- Chassis and Auxiliary Hose Kit
  156
- Hydraulic Hoses
  156
- Main Conveyor Hose Kit
  156
- Control Box Hose Kit
  158
- Recirculation Hose Kit
  159
- Recirculation Layout (Where Fitted)
  160
- Recirculation Chassis
  161
- Recirculation Chassis
  162
- Recirculation Conveyor
  163
- Recirculation Screen Sub Assembly
  169
- Recirculation Fines Conveyor
  170
- Recirculation Screen Sub Assembly
  170
- Recirculation Side Conveyor
  170
- Recirculation Vibrating Grid
  170
- Recirculation Vibrating Grid
  171
- Recirculation Fines Conveyor
  175
- Recirculation Side Conveyor
  180
- Stickers - English
  184
- Stickers - English
  188
- Transport Bogie and Fifth Wheel - Optional
  190
- Water Pump - Optional
  193
- Water Pump - Optional
  194
- Appendix B Drawing Pack
  197
- Engine Schematic Impactor Deutz
  197
- Impactor aux Looms
  197
- Impactor Control Conn
  197
- Impactor Controller Conn
  197
- Impactor Engine Panel Electronic
  197
- Impactor Receiver and Loom
  197
- Impactor Solenoid Control Panel
  197
- Lamp Diagnostics
  207
- Appendix Coem Manuals Supplied with this Machine
  209
- C13 Industrial Engine Parts Manual CD
  209
- CATERPILLAR C-13 Operation and Maintenance Manualsebu7901 May 2004
  209
- Eriez Magnet Models Cp & Op Instructions
  209

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