Exatron 923 Drum Parts Washer Manuals

Manuals and User Guides for Exatron 923 Drum Parts Washer. We have 1 Exatron 923 Drum Parts Washer manual available for free PDF download: User Manual

Exatron 923 User Manual (394 pages)

Chip Scale Thermal Test Handler with Robotic Alignment, Tape, and Tube In/Out

Brand: Exatron | Category: Industrial Equipment | Size: 20 MB

Table of Contents

3
- Chapter 1: General Information, Safety & Support
  
  11
  - Calibrating Scale Factors for Cameras 1
    11
  - Typographical Conventions in this Manual
    12
  - Exatron Safety Warnings
    12
  - Typographical Conventions
    12
  - Linear Encoder Safety Warnings
    13
  - Uncrating the Handler
    15
  - Mounting the Handler
    17
  - Safety Covers
    17
  - Compressed Air
    18
  - Laser Option and Safety
    18
  - Hazardous Materials
    19
  - Lock-Out Procedures
    19
  - Facilities Requirements
    20
  - Air Conditioning and Environmental Requirements
    20
  - Electrical Requirements
    20
  - Vacuum/Pneumatic Requirements
    21
  - Internet Access
    22
  - Standard Warranty
    22
  - Exatron Does Not Warrant the Following
    23
  - Offshore Warranty Service
    23
  - Not Covered by Warranty
    23
  - OEM Equipment Warranties
    24
  - Out of Warranty and Support Contracts
    24
  - Support Services
    24
  - Support for Installation
    24
  - Exatron Support Services
    24
  - Self-Diagnostic Support
    25
  - Customer In-House Service
    25
  - Laser Self Service
    25
  - Ongoing Camera and Laser Application Support
    25
  - Exatron Service Work on OEM Equipment
    25
  - Spare Parts
    25
  - Spare Test Contactors
    26
  - Spare Part Kits
    26
  - Spare Part Long-Term Support
    26
  - Spare Computer Parts
    26
  - Recover Disks
    26
  - Software Updates
    26
  - Spare Hard Drive
    26
  - Third-Party Service
    27
  - Factory Customer Operator and Service Training
    27
  - On-Site Training Classes
    27
  - How to Contact Exatron Service
    28
  - End-Of-Life Handler Disposal
    28
  - Contact Exatron Service
    28
  - Preventative Maintenance
    29
Chapter 2: System Description

31
- Electrical Requirements
  32
- Home Positions
  32
- Pneumatic Requirements
  32
- System Orientation
  32
- System Requirements
  32
- Handler Layout
  33
- Hardware Overview
  34
- Air Regulator
  36
- System Control Panel
  37
- 900 Usb Cpu
  38
- Vacuum Generators
  38
- Vacuum Generators (SMC ZK2)
  38
- Ionizer
  39
- Keyence Ionizer
  39
- Pickup Head
  39
- Rotating Pickup Head
  39
- Trays
  40
- Input Tube Feeder Assembly
  41
- Output Tube Feeder Assembly
  42
- Thermal Test Head
  43
- Test Site Shuter
  44
- Test Site Shutter
  44
- Air Dryer
  45
- Detaper
  46
- Taper
  46
- Lift Table
  47
- Override Buttons
  47
- Interlocks
  48
- Mechanical System
  49
- Motors
  49
- Lead Screws
  50
- Linear Motor Drivers and Hub
  50
Chapter 3: Software and Diagnostics

51
- Exatron Software Flowchart
  52
- Home Screen
  53
- Load Setting File
  53
- Admin Screen
  54
- Settings Menu
  55
- Work Mode Tab
  55
- Delay Tab
  58
- Tray Sort
  62
- Tray Sort Tab
  62
- Diagnostic Menu
  63
- Diagnostics Menu
  63
- USB Sensor/Solenoid Check Tab
  63
- Board #1 (X)
  65
- Board #2 (X2, Thermo)
  66
- Board #4 (Laser)
  67
- Board #5 (Tube)
  68
- Board #6 (Taper)
  69
- XYZ Motors Tab
  70
- Y Z Motors Tab
  70
- Tray Tab
  73
- Tester Tab
  77
- Thermal Tab
  82
- Calibrating Thermal Test Offsets
  83
- Air Pressure Tab
  84
- Taper
  86
- Taper Tab
  86
- Tube Tab
  91
- Detaper Tab
  94
- Camera Tab
  96
- Camera Set up
  101
- Camera Set up Tab
  101
- Camera Calibration Tab
  103
- Laser Tab
  104
- Tuning Position with Camera Tab
  107
- Changing Passwords
  110
- Exatron Software Updates
  110
- Reformat Job File
  112
- Configuring a Hyperterminal Session
  113
- Hyperterminal
  113
- Display Typed Commands in Hyperterminal
  114
- Testing Communication between Handler and Test/Programmer
  115
- Network Information
  117
- Required IP Addresses
  117
- Setting a LAN Connection
  118
Chapter 4: Tape and Reel Supplement

121
- Taper Overview
  122
- Control Panel
  124
- Mounting a Take up Reel
  125
- Taper Setup
  125
- Loading the Sealing Tape
  126
- Mounting a Supply Reel
  126
- Mounting the Sealing Tape
  126
- Feeding the Carrier and Sealing Tape
  128
- Adjusting Lateral Position
  132
- Adjusting Thermal Seal Heads
  132
- Changing Seal Head Blade
  133
- Adjusting Seal Head Downward Pressure
  134
- Adjusting Speed of Seal Head
  134
- Adjusting Pressure Seal Heads
  135
- Adjusting Pressure Seal Heads (if Applicable)
  135
- Setting Temperature Controls
  136
- Setting Temperature Controls for Thermal Seal Heads (if Applicable)
  136
- Replacing Tape Track Tooling
  137
- Replacing the Tape Track Tooling
  137
- Changing Taper Changeover Kit
  138
- Changing Taper Changeover Kit for Different Device Sizes
  138
- Determining Gap Offset
  141
- Detaper Setup
  145
- Installing the Detaper
  146
- Loading the Detaper
  147
- Adjusting Horizontal Detaper Position
  151
- Detaper Control Panel
  152
Chapter 5: Keyence IV Navigator Sensor Supplement

155
- Introduction and Version Info
  156
- Opening the Navigator Software
  156
- Switching to Program Mode
  157
- Understanding Run and Program Modes
  157
- Changing Inspection Programs
  158
- Changing Inspection Programs in Exatron Software
  158
- Sensor Setup Settings
  159
- STEP1: Image Optimization
  159
- STEP2: Master Registration
  162
- STEP3: Tool Settings
  163
- Advanced Sensor Settings
  168
- Setup Adjustment
  168
- STEP4: Output Assignment
  168
Chapter 6: Keyence Cameras and Xg-X Vision Software Supplement

169
- Introduction and Software Startup
  170
- Software Startup
  170
- Version Info
  170
- Run and Edit Modes
  171
- Switching between Screen Layouts
  173
- Editing Individual Screen Layouts
  174
- Zooming Display In/Out
  174
- Ethernet (TCP/IP Settings)
  177
- Ethernet (TCP/IP) Settings
  177
- Viewing/Editing Global Software Parameters
  177
- System Information
  178
- Adjusting Parameter Values
  179
- Changing Inspection File
  180
- XG Software File Management
  180
- Xg-X Software File Management
  180
- Copying and Renaming Inspection Files
  181
- Loading Inspection File from the Exatron Software
  182
- Adjusting Rois (Regions of Interest)
  183
- Common Edit Mode Features
  183
- Common Inspection Unit Features
  185
- Flowchart Overview
  186
- Inspection and Flowchart Overview
  186
- Inspection Overview
  186
- Local and Global Variable Table
  188
- Understanding Inspection Variables
  188
- Capture Units
  190
- Key Inspection Units
  190
- Registering an Image
  195
- Calibration - Camera 1
  197
- Calibration - Camera 2
  201
- Camera 1 - Test Site
  203
- Inspection Camera 1 - Test Site
  203
- Inspection Camera 1 - DETAPE
  213
- Camera 1 - Random Sort
  225
- Inspection Camera 1 - Random Sort
  225
- Camera 1 - Laser a and B
  230
- Inspection Camera 1 - Laser a and B
  230
- Camera 1 - Taper
  241
- Inspection Camera 1 - Taper
  241
- Inspection Camera 2 - Bottom Inspection
  244
- Camera 2 - Bottom Inspection
  253
Chapter 7: Keyence Laser Supplement

263
- Introduction
  264
- Locating Documentation
  264
- Software Setup
  264
- Software Startup
  264
- Startup
  264
- File Management
  265
- Open a File
  265
- Save a File to Exatron PC
  265
- Save a File to the Exatron PC
  265
- Transfer File to Laser PC
  265
- Laser Mark Components
  267
- Mark Building Information
  267
- Centering Mark Position
  268
- Laser Settings and Parameters
  269
Chapter 8: New Job, File, and System Setup

273
- Job Setup Process Step-By-Step
  274
- Copying a Job File
  275
- File Management
  275
- Loading a Job File
  276
- Saving a Job File
  277
- Changing Changeover Kits
  278
- Changing Handler Changeover Kits
  278
- Changing Laser Precisor Assembly
  278
- Changing JEDEC Tray to Input Tube
  279
- Changing Output Tube Assemblies
  281
- Calibrating the Laser Stand
  283
- Changing Pickup Head Tips
  283
- Setting Key Production Distances
  286
- Setting Distances for 1X1 QFN Kit
  288
- Setting Key Production Distances for 1X1 QFN Kit
  288
- Setting Key Detaper Distances
  295
- Setting Key Random Sort Distances
  296
- Setting Key Test Site Distances
  298
- Setting Key Laser Site Distances
  299
- Setting Laser Marking Position
  300
- Setting Key Output Taper Distances
  302
- Setting Bottom Camera Inspection Position
  303
- Setting Distances for 10X10 Kit
  304
- Setting Key Tray Distances
  304
- Setting Production Distances for 10X10 Kit
  304
- Setting Key Test Site Distances
  308
- Setting Key Laser Site Distances
  309
- Setting Thermal Test Head Distance
  311
- Setting Distances for MSOP-8 Kit
  312
- Setting Key Input Tube Distances
  312
- Setting Key Production Distances for MSOP-8 Kit
  312
- Setting Key Test Site Distances
  313
- Setting Key Laser Site Distances
  315
- Setting Key Output Tube Distances
  316
- Setting Thermal Test Head Distances
  317
- Chapter 9: System Power On/Off and Auto Run Procedure
  
  319
  - Powering up the System
    320
  - Auto Run Window and Features
    323
  - Preparing for Auto Run
    325
  - Auto Run Procedure
    325
  - Shut down Procedure
    330
- Chapter 10: Maintenance and Troubleshooting
  
  333
  - Backing up the Computer ( Monthly )
    334
  - Cleaning the Handler ( Daily )
    334
  - Lubricating the Bearing Shafts ( Monthly )
    335
  - When Is Lubrication Needed
    335
  - What Should be Lubed
    335
  - What Should Not be Lubed
    336
  - Lubrication Procedure
    336
  - Checking Lead Screw/Coupling Tightness (Monthly)
    337
  - Replacing Ethernet Motors ( as Needed )
    338
  - Programming a Cool Muscle Motor (Initialize)
    342
  - Programming a UI Robot Motor (Rotating Pickup Head)(if Applicable)
    343
  - Checking Motor Serial Cables ( Monthly )
    346
  - Air Regulator Maintenance
    346
  - Checking Incoming Air from House Supply (Weekly)
    346
  - Checking Oil/Water Particulate Traps (Weekly)
    346
  - Checking the Air Regulator Shutoff Valve (Monthly)
    348
  - Adjusting Air Pressure (as Needed)
    349
  - Digital Pressure Switch Maintenance
    349
  - Locking/Unlocking Digital Pressure Switch
    350
  - Setting Outputs 1 and 2
    350
  - Testing Interlocks (Monthly)
    354
  - Testing Electrical Interlocks
    354
  - Testing Pneumatic Interlocks
    355
  - Testing Interlocks During Production
    356
  - Solenoid Maintenance ( as Needed )
    356
  - Vacuum Generator Maintenance (Smc Zk2)
    357
  - Checking/Replacing Vacuum Generator Air Filter (Monthly)
    357
  - Checking and Setting Vacuum Generator (as Needed)
    357
  - Sensor Maintenance ( as Needed )
    359
  - Keyence Sensor Calibration
    359
  - Calibrating Keyence Sensors
    359
  - Sensor Modes
    360
  - Initializing (Resetting) Sensor
    360
  - Omega Thermal Controller Maintenance (if Applicable)
    361
  - Omega Controller Calibration
    361
  - Auto-Tuning Omega Controllers
    362
  - Cpu Maintenance ( as Needed )
    365
  - Opening CPU for Part Replacement
    365
  - Linear Motor Driver Controller Maintenance (Triennially)
    367
  - Replacing Controller Battery
    367
  - Troubleshooting
    368
  - Air Regulator Issues
    368
  - Vacuum Generator Issues
    368
  - Pickup Head Issues
    369
  - Motor Issues
    370
  - Tray Issues
    371
  - Remote Support Procedures
    372
  - Connecting Via Teamviewer 11
    372
  - Finding Teamviewer Help
    373
- Chapter 11: Spare Parts and Parts List
  
  375
  - Obtaining Replacement Parts
    375
  - Commonly Replaced Parts
    375
  - Motors (Prefix MOT)
    377
  - Motors
    377
  - Motor Controllers (if RS-232 Motors Used)
    380
  - Motor Controllers
    380
  - Springs
    381
  - Guide to the Parts List
    382
  - House Part Number
    382
  - Part Quantity Columns
    382
  - Manual
    382
  - Description
    382
  - Size
    383
  - Assembly
    383
  - Finish
    383
  - List of Parts
    384
- Chapter 12: Handler Prints
  
  385
- Chapter 13: Cpu Prints
  
  387
  - Index
    389

Exatron Categories

Switch Industrial Equipment

More Exatron Manuals

Exatron 923 Drum Parts Washer Manuals

Exatron 923 User Manual (394 pages)

Table of Contents

Table of Contents

Chapter 1: General Information, Safety & Support

Chapter 2: System Description

Chapter 3: Software and Diagnostics

Chapter 4: Tape and Reel Supplement

Chapter 5: Keyence IV Navigator Sensor Supplement

Chapter 6: Keyence Cameras and Xg-X Vision Software Supplement

Chapter 7: Keyence Laser Supplement

Chapter 8: New Job, File, and System Setup

Chapter 9: System Power On/Off and Auto Run Procedure

Chapter 10: Maintenance and Troubleshooting

Chapter 11: Spare Parts and Parts List

Chapter 12: Handler Prints

Chapter 13: Cpu Prints

Related Products

Exatron Categories