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Exatron 923 User Manual

Chip scale thermal test handler with robotic alignment, tape, and tube in/out
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Model 923 Chip Scale Thermal
Test Handler with Robotic
Alignment, Tape, and Tube
In/Out
USER MANUAL
Version 1.0
June, 2019
2842 Aiello Drive
San Jose, California 95111-2154
408-629-7600 Tel
800-EXA-TRON Toll Free
www.exatron.com

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Summary of Contents for Exatron 923

  • Page 1 Model 923 Chip Scale Thermal Test Handler with Robotic Alignment, Tape, and Tube In/Out USER MANUAL Version 1.0 June, 2019 2842 Aiello Drive San Jose, California 95111-2154 408-629-7600 Tel 800-EXA-TRON Toll Free www.exatron.com...
  • Page 2 This document contains proprietary information which is protected by copyright. All rights are reserved. EXATRON MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

  • Page 3: Table Of Contents

    Spare Part Long-Term Support ......................16 Spare Computer Parts ..........................16 Recover Disks ............................16 Software Updates ..........................16 Spare Hard Drive ...........................16 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 4 Work Mode Tab ............................ 45 Delay Tab .............................. 48 Tray Sort Tab ............................52 ............................53 IAGNOSTICS USB Sensor/Solenoid Check Tab ......................53 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 5 IT FOR IFFERENT EVICE IZES Determining Gap Offset ........................131 ............................135 ETAPER ETUP Installing the Detaper ........................136 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 6 Inspection Overview ........................... 176 ......................178 NDERSTANDING NSPECTION ARIABLES Local and Global Variable Table ......................178 ..........................180 NSPECTION NITS Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 7 Setting Key Production Distances for 1x1 QFN Kit ................278 Setting Production Distances for 10x10 Kit ..................294 Setting Key Production Distances for MSOP-8 Kit ................302 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 8 IF APPLICABLE Omega Controller Calibration ......................351 Auto-tuning Omega Controllers ......................352 CPU M ) ........................355 AINTENANCE AS NEEDED Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 9 ............................. 374 IST OF ARTS CHAPTER 12: HANDLER PRINTS ......................387 CHAPTER 13: CPU PRINTS ........................453 INDEX ..............................459 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 10 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 11: Chapter 1: General Information, Safety & Support

    Out of Warranty and Support Contracts Exatron Support Services Factory Customer Operator and Service Training Contact Exatron Service End-of-Life Handler Disposal Preventative Maintenance Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 12: Typographical Conventions In This Manual

    Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 13: Linear Encoder Safety Warnings

    Keep the wiring distance as short as possible and wire high-voltage lines separate from low-voltage lines. If noise enters signal lines, oscillation or faulty operation my result. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 14 DO NOT MODIFY THE LINEAR SERVOMOTOR. Failure to observe this warning may result in injury or damage to the product. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 15: Uncrating The Handler

    If moving the handler by means other than rolling on its wheels, Exatron recommends using a forklift, NOT A PALLET JACK. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 16 If transporting handler off-site, Exatron strongly recommends hiring a professional shipping company. Exatron is not liable for damage caused during shipping. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 17: Mounting The Handler

    Interlock repair should be done only by qualified technicians. Exatron is not responsible for damage to handler if interlocks are defeated and/or damaged due to attempted repair by client. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 18: Compressed Air

    DANGER! Only replace safety windows with parts supplied by Exatron. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 19: Hazardous Materials

    Figure 1-5: Lockable Disconnect Switch—In ON Position (Left), in OFF Position with Lock (Right) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 20: Facilities Requirements

    Handlers typically use less than 3 amps at 110 VAC. This does not include any major added OEM equipment options. Handlers can also be special ordered to run on 440-480 VAC (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 21: Vacuum/Pneumatic Requirements

    Handler damage due to improper air supply is not covered by the Exatron warranty. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 22: Internet Access

    Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 23: Exatron Does Not Warrant The Following

    *If the part number is not known, photocopy or take a photo of the part and fax it to Exatron.  Required purchase order if out of warranty (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 24: Oem Equipment Warranties

     Telephone (land line or mobile) for use at machine installation site  Ethernet/Internet connection for Exatron technician’s PC. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 25: Self-Diagnostic Support

    All shipping costs will be charged to the customer’s account. Please specify shipping method at time of order. Exatron will hold all spare part orders if the customer has any overdue invoices. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 26: Spare Test Contactors

    This can be added at time of order. Adding a hard drive in the field will require a properly trained technician. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 27: Third-Party Service

    Exatron will quote on-site training classes based on the customer’s needs. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 28: How To Contact Exatron Service

    The customer is free to contact the OEM directly for its end-of life service policy. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 29: Preventative Maintenance

    The above applies to the handler and Exatron built options only. For any added OEM options please see the OEM’s manual for proper preventive maintenance. For more maintenance information, see Maintenance and Troubleshooting. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 30 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 31: Chapter 2: System Description

    Air Dryer Detaper Taper Lift Table Override Buttons Interlocks Mechanical System Motors Lead Screws Linear Motor Drivers and Hub Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 32: System Requirements

    Z pickup head (Z axis) = top of Z axis travel  Zy pickup head (Zy axis) = back of Z axis travel, closest to gantry. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 33: Handler Layout

    X1_3 column (Figure 2-3) pocket Figure 2-3: Tray (left) and Waffle Pack (right) Numbering Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 34: Hardware Overview

    17. Air Dryer Sub Panel 18. I/O Boards 19. Keyence Laser Power Supply 20. Air Dryer 21. 900 USB CPU 22. Leveling Feet Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 35 2. Linear Motor Driver 3. Linear Motor Controller 4. Keyence XG Controllers 5. 900 USB CPU Figure 2-6: Hardware Overview_Right Side Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 36: Air Regulator

    Figure 2-9: Air Regulator with Right Figure 2-8: Air Regulator with Straight Fitting Angle Fitting with Quick Disconnect Fitting Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 37: System Control Panel

    EMO is reset. (See Software and Diagnostics and Power On/Off and Auto Run for more information) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 38: 900 Usb Cpu

    Vacuum and air blow can also be triggered using the IO override controls in the Exatron software. (See USB Sensor/Solenoid Check Tab in Software and Diagnostics) Vacuum Override Blow-off Override Figure 2-12: SMC Vacuum Generator Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 39: Rotating Pickup Head

    See Keyence documentation for more information. Figure 2-15: Keyence Ionizer on Handler (left)_DIP Switch Layout (right) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 40: Trays

    Make sure tray is set firmly against the dowels at back of tray carriage before securing clamp. Figure 2-17: Tray Carriage Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 41: Input Tube Feeder Assembly

    Changover information can be found in New Job, File, System Setup. Tube Gate Air Assists Figure 2-18: Input Tube Assembly_Air Assists (left); Tube Gate (right) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 42: Output Tube Feeder Assembly

    Pressure Adjust Knob Device Track Override Buttons (See Figure LED Bar 2-20) Tube Guide Figure 2-19: Output Tube Assembly Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 43: Thermal Test Head

    6. Wide Range Thermal Head 7. Test Site/Shutter Figure 2-21: Test Head Air Pressure Control Panel Figure 2-20: Thermal Control Panel and WRTH Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 44: Test Site Shutter

    Air flow to the shutter pneumatic may be controlled via the air regulator at the back of the test site plate. Shutter Air Regulator Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 45: Air Dryer

    Test Site Purge Air Main Dryer Air On/Off Air Dryer Switch Regulator Air Dryer Figure 2-23: Air Control Panel Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 46: Detaper

    Tape and Reel Supplement. The taper is also equipped with a Keyence IV Navigator sensor for in-pocket inspection. For more information see the Keyence IV Navigator Supplement. Figure 2-25: Model 202 Tape and Reel Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 47: Lift Table

    Air Assist #4 Input Tube Air Assist Input Tube Gate not turn it off Figure 2-29: Override Buttons, Output Tube Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 48: Interlocks

    Gantry doors are also equipped with a pneumatic interlock which extends during production to prevent opening of the door. (Figure 2-30) Figure 2-30: Interlocks on Tray Assembly (left); Pneumatic Door Interlock (right) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 49: Mechanical System

    1” Pitch Lead Screw Figure 2-31: X2 Car on Digital Linear Encoder Track; Z2 Lead Screw (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 50: Lead Screws

    Ethernet Hub Linear Motor Driver Figure 2-34: Linear Motor Drivers and Ethernet Hub (Left side of handler, inside cabinet) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 51: Chapter 3: Software And Diagnostics

    Laser Tab Tuning Position with Camera Tab Changing Passwords Exatron Software Updates Hyper Terminal Network Information Setting a LAN Connection Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 52: Exatron Software Flowchart

    AIR PRESSURE TAPE TUBE DETAPER CAMERA CAMERA SETUP CAMERA CAL. LASER TUNING W CAMERA Figure 3-1: Exatron Software Flowchart Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 53: Load Setting File

    Load Setting File Window Home Screen The Home Screen appears upon file launch. Figure 3-2: Exatron Software Home Screen Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 54: Admin Screen

    To access, go to Function>Admin on the home screen. Enter the Engineering password (default: P2 (case sensitive)) DO NOT MAKE CHANGES TO ADMIN SCREEN Figure 3-3: Function Menu_Admin Screen Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 55: Settings Menu

    Select wither an actual test or a simulation will be performed. Testing Time Enter desired duration of simulated test. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 56 Check/uncheck to enable/disable creation of a log file for each lot. Handler Log Folder Displays current log file location. Click “…” to browse for desired folder location. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 57 When enabled, pickup head moves quickly to taught ZPut distance, and then slowly into tape. Select which sort bin is “pass” or “good.” Good Bin Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 58: Delay Tab

    Amount of time after ZPut command given before next handler command (allows time to accurately place device at tray) (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 59 Precisor Delay: Precisor Air On Amount of time after precisor vacuum turns on before next handler action. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 60 Amount of time after test cylinder lowers before next handler command. Delay after Pressure Up Amount of time after test cylinder raises before next handler command (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 61 Amount of time after laser precisor triggers before next handler action. Delay after laser Pusher Off Amount of time after laser precisor retracts before next handler action. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 62: Tray Sort Tab

    Select desired try from the pull-down menu. Enter the correct number of rows and columns for each tray. Tray Type Select type of tray used in handler. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 63: Diagnostics Menu

    Returns to the Home Screen Keyboard Displays a simulated keyboard on screen. UnLock Door Turns off Interlock, allowing removal of front panel. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 64 Signal Light Pole, handler air pressure, and the magnetic interlocks (Front/Back Laser, Gantry, etc.) To view current system status, click Start Checking. Figure 3-7: Diagnostics_I/O Check_Board 0 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 65: Board #1 (X)

    This board controls solenoids and displays sensors for Z1 vacuum and air blow, detaper vacuum, and laser precisor vacuums. Figure 3-8: Diagnostics_I/O Check_Board 1 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 66: Board #2 (X2, Thermo)

    This board controls solenoids and displays sensors for the thermal cylinder, test shite shutters, purge air, Range A and B heaters, Defrost, and Chiller relay. Figure 3-9: Diagnostics_I/O Check_Board 2 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 67: Board #4 (Laser)

    This board controls solenoids and displays sensors for the laser shutter, blue “marking” light, various laser outputs. Figure 3-11: Diagnostics_I/O Check_Board 4 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 68: Board #5 (Tube)

    This board controls solenoids and displays sensors for the output and input tube latches, lights, and air assists. Figure 3-12: Diagnostics_I/O Check_Board 5 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 69: Board #6 (Taper)

    Board #6 (Taper) This board controls solenoids and displays sensors for the output taper. Figure 3-13: Diagnostics_I/O Check_Board 5 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 70: Y Z Motors Tab

    Highlight the appropriate column, and then double click inside the box to be changed. Enter the new desired value in the resulting input box. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 71 Enable Setting Check to enable ability to edit max distance values. Enter Engineering password (default: P2 (case sensitive)) (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 72 LM (case sensitive)) 4. Click Set X1 to Zero Position or Set X2 to Zero Position. 5. Click All Motor On. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 73: Tray Tab

    Enter the amount in inches by which the pickup head will jog with each click of a green arrow during fine tuning. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 74 Go to Last Pocket (Center) – Moves pickup head to the taught position. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 75 Picks a device from the position directly next to the specified pocket. Put to Next Places a device to the position directly next to the specified pocket. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 76 Check box to display current sensor status. (green if active) Motors Goto Zero Position: Click to move each motor to zero (home) position. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 77: Tester Tab

    Click to pick device from pocket to the left of specified tray pocket. Put to Next Click to place device to the left of specified tray pocket. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 78 Check/uncheck to turn on/off each assembly. Check Sensor Check box to display current sensor status. (green if active) (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 79 This is the ZGet position. Z Get Click to pick a device from the test site. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 80 Click to initiate communication between tester and handler. Reset List Click to clear all messages from status box. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 81 This is the ZGet position. Z Get Click to pick a device from the laser site. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 82: Thermal Tab

    NOTE: This is not to enable/disable, that is done internally depending on specified temperature. This is only to test functionality of each assembly. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 83: Calibrating Thermal Test Offsets

    Discovering the necessary offset is a process of trial and error, using a thermometer to determine correct temperature at test site. Contact Exatron for more information if needed. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 84: Air Pressure Tab

    Enter desired amount of pressure voltage exerted when cylinder rises. Green Up/Down Arrows For each movement, click to jog voltage by amount entered in Voltage Increment/Decrement. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 85 Cylinder to Tester Click to move selected test head to test site. Cylinder Down/Up Click to lower/raise selected test cylinder Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 86: Taper

    Click green left/right arrows to jog X motor by the amount entered in Inc/Dec until pickup head nozzle is centered directly over taper (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 87 Default = P2 (case sensitive)) Disable Speed Changing Click to disallow changes to be made to motor settings. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 88 Enable Taper Light Check/uncheck to enable/disable the red ring light during production. I/O: Check/uncheck to turn on/off each assembly (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 89 Gap Offset (Steps) field. Leader Count (# of Pockets): Number of empty pockets passed before machine begins placing devices. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 90 Select whether pressure (PSA) or thermal sealing method is used during production. NOTE: PSA sealing requires a changeover of taper components. (See Tape and Reel Supplement.) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 91: Tube Tab

    NOTE: All distances are incremented by the specified tube pitch. NOTE: Teaching distances only provides a starting point. All tubes must be individually fine-tuned as well. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 92 NOTE: All distances are incremented by the specified tube pitch. NOTE: Teaching distances only provides a starting point. All tracks must be individually fine-tuned. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 93 Y1/Y2/Z Goto Zero Position Click to return each assembly to zero (home) position. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 94: Detaper Tab

    Click green left/right arrows to jog the Zy motor by the amount entered in Inc/Dec until the pickup head is directly over the detaper. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 95 Get Device From DeTaper Click to pick device from detaper with the specified pickup head. DeTaper: DeTape One Device Indexes detaper forward one device. Pulse Width of trigger signal sent to detaper. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 96: Camera Tab

    Head Zy Go to Target Y axis distance from home for pickup head to be centered over the specified assembly. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 97 Displays in both pixels and inches the difference between inspection position and calibrated camera center for both the empty pocket and the device in pocket. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 98 Click green left/right arrows to jog the Zy motor by the amount entered in Inc/Dec until the pickup head is directly over the camera. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 99 NOTE: 10 in Exatron software = 0010 in Keyence software. Load Program Click to load specified program. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 100 Click to place picked device at the spare tray. Motors Goto Zero Position: Click to return specified motor to zero (home) position. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 101: Camera Set Up

    Displays the specific variable name. NOTE: Variable names match those appearing in the Local and Global Variable Tables within the Keyence software. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 102 Click to send variable value changes to the Keyence software. Inspect Click to trigger a Camera #1 inspection. Inspection results appear in the Status Window. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 103: Camera Calibration Tab

    (used by handler), thus the system may translate inspected device offsets into workable motor movements during production. See New Job, File, and System Setup for procedure. Figure 3-26: Diagnostics_Camera Calibration Tab Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 104: Laser Tab

    Click green up/down arrows to jog Y motor by the amount entered in Inc/Dec until ablation site is centered directly under the laser. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 105 NOTE: V0 = Serial number prefix, V2 = Starting serial number, V3 = V0+V2 concatenated into the 2D data matrix. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 106 Check/uncheck to enable/disable adding a zero before each serial number. Serial # Increment Enter the amount by which each subsequent serial number should increase. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 107: Tuning Position With Camera Tab

    Click to turn on/off ring light on the Dino-Lite camera. Click to turn on/off the camera’s Auto Exposure feature. AE On/Off (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 108 (See Figure 3-29) Figure 3-29: Z1 Pickup Nozzle Centered over Dino-Lite Camera (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 109 Z1 Put + Z1 Get + Go to… Click to put device, re-pick, and then move to camera. Figure 3-30: Z1 Pickup Nozzle with Device Centered over Dino-Lite Camera Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 110: Changing Passwords

    Figure 3-32: Exatron System Files on PC (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 111 9. Copy this shortcut to the desktop and delete the old shortcut. 10. Restart needed applications, or restart the CPU to launch applications automatically. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 112: Reformat Job File

    3. Check the Diagnostic tabs for any new fields added in the program file update. 4. Enter necessary data in any new fields. 5. Do the same for the Settings menu (if present). Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 113: Hyperterminal

    Enter the number and click OK. 4. In the resulting Connection Description window, type a name for the new connection. Click (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 114: Display Typed Commands In Hyperterminal

    1. In the main HyperTerminal window, click the Properties button 2. In the resulting Properties dialog box, on the Settings tab, click the ASCII Setup button. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 115: Testing Communication Between Handler And Test/Programmer

    2. Open HyperTerminal on the Exatron CPU. 3. Click Call to ensure the programmer and handler are connected. (Figure 3-34) (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 116 7. The tester will send a sort number, such as 0 . If it displays in HyperTerminal, communication between the handler and programmer is successful. 8. Click Disconnect when finished. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 117: Network Information

    192.168.12.20, 192.168.12.21 & .22, X motor, Y motors, Z motor (if Ethernet 192.168.12.23 motors are present) 192.168.12.41 Camera 1 192.168.12.42 Camera 2 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 118: Setting A Lan Connection

    4. Right-click Local Area Connection and select Properties. 5. In the resulting window, select Internet Protocol Version 4 (TCP/IPv4) and click Properties. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 119 NOTE: If static IP assignment is required, contact your in-house IT department. 7. Click OK repeatedly to exit Network settings. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 120 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 121: Chapter 4: Tape And Reel Supplement

    Changing Taper Changeover Kit Detaper Setup Installing the Detaper Loading the Detaper Adjusting Horizontal Detaper Position Detaper Control Panel Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 122: Taper Overview

    Control Panel Take-up Arm Pressure Heat Seal Roller Head Cross Reel Figure 4-1: Taper Model 202 Overview with Cross Reel Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 123 Figure 4-2: Taper Model 202 with PSA Sealing Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 124: Control Panel

    If there is insufficient slack in the carrier tape leading up to the take up reel, the take up arm will lift up, covering the sensor, and causing the taper to stop advancing. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 125: Taper Setup

    1. Pull out on the grey locking hub to remove. Figure 4-4: Take Up Reel 2. Slide on new take up reel. 3. Replace gray locking hub. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 126: Mounting A Supply Reel

    10. Place the sealing tape reel on the center wheel as shown. (Figure 4-7) Figure 4-7: Sealing Tape on Reel (left); Front Plate Locked in Place (right) (Cont) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 127 (Figure 4-9) Projecting Pins Figure 4-8: Sealing Tape Path Figure 4-9: Sealing Tape Path Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 128: Feeding The Carrier And Sealing Tape

    3. Pull the tape along the track under the Tape Guide Block and Seal Heads. Tape Guide Block Figure 4-12: Threading Sealing Tape through Tape Guide Block (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 129 Tape Guide Block. This prevents bubbles and kinks in the sealing tape. (Continued) Figure 4-14: Placement in Grooves of Guide Block_of Sealing Tape (left) and Carrier Tape (right) (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 130 8. Raise the pressure roller by pulling out the keeper pin, lifting the roller assembly and pushing in the pin to hold the roller in place. Figure 4-16: Raising Pressure Roller (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 131 14. Replace drive gear box lid and tighten thumbscrews. Figure 4-19: Take Up Arm in Down Position Figure 4-20: Pressure Rollers Centered on Tape Sprockets Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 132: Adjusting Thermal Seal Heads

    4. Adjust lateral position until the seal blades are lined up exactly with the dark lines at the outer edges of the sealing tape. (Figure 4-22) 5. Tighten four screws loosened in step 2 when done. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 133: Changing Seal Head Blade

    8. Slide the blade over and off to remove. 9. Reverse above steps to install new blade and replace taper rail. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 134: Adjusting Seal Head Downward Pressure

    Figure 4-26: Adjustment Valves on Thermal Seal Head flow and speed. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 135: Adjusting Pressure Seal Heads (If Applicable)

    On the right in Figure 4-27, both rollers are up. Both step blocks have been swiveled into place. Step Block Figure 4-27: Raising Pressure Rollers_Roller Lowered (left); Roller Elevated (right) (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 136: Setting Temperature Controls For Thermal Seal Heads (If Applicable)

    3. Press up or down arrows to increase or decrease the setpoint 1 value. This is the maximum allowed temperature. (usually 350° F) (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 137: Replacing The Tape Track Tooling

    9. Loosen the guide block adjustment screw and position guide block directly over carrier tape and sealing tape. (Figure 4-31) (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 138: Changing Taper Changeover Kit For Different Device Sizes

    3. Raise the pressure roller by pulling out the keeper pin, lifting the roller assembly and pushing in the pin to hold the roller in place. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 139 10. Retighten the thumbscrew when finished. Gap Sensor Figure 4-32: Taper Gap Sensor (left); Gap Sensor Indicator on Control Panel (right) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 140 0.0039371524 BEA04-050 63.2968 198.85152 0.0039770558 So, if the needed distance is 47.117 mm: 11,967 (steps) = 47.117 mm/0.0039371524 mmps Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 141: Determining Gap Offset

    6. Measure from the center of pocket next able to move under the device to the center of the first device on the pickup head. (Figure 4-34) (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 142 12. Mark the location of one pocket edge using masking tape of something similar. (Figure 4-35) (Continued) Figure 4-35: Carrier Tape with First Position Marked Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 143 20. Loosen the five screws under the handler table top that connect the taper to the table. (Figure 4-37) (Continued) Figure 4-37: Loosening Taper Screws Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 144 23. Test alignment by picking and placing devices. Adjust as needed. 24. Under Motor, click Enable Motor. 25. Save progress and home all motors. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 145: Detaper Setup

    For more information consult manufacturer documentation. Control Panel Tensioner Arm Detaper Power Switch Detaper Mount Supply Reel Block Figure 4-38: Hover-Davis Detaper on Handler Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 146: Installing The Detaper

    (Figure 4-40) Make sure the raised slot on the bottom of the detaper fits into the track. Figure 4-40: Detaper in Position (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 147: Loading The Detaper

    2. Fit the tensioner arm down over the lip of the supply reel (Figure 4-43). This prevents the spool from falling off the shaft as it spins. (Continued) Figure 4-43: Detaper Supply Reel Tensioner Arm Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 148 5. Raise the tape window and pull carrier tape through. (Figure 4-46) 6. Peel cover tape back over the top of the window. (Figure 4-46) (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 149 Figure 4-47: Winding Cover Tape onto Take up Reel 8. Fit the tape sprocket holes over the gear teeth. (Figure 4-48) (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 150 10. Close tape window and fasten with tape window latch. Pull the carrier tape to ensure the gear teeth are engaged. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 151: Adjusting Horizontal Detaper Position

    NOTE: Use the micrometer at the front for small adjustments. 4. Tighten adjustment bolts when finished. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 152: Detaper Control Panel

    Single Hole Feed Button: Moves the tape forward one sprocket hole. Reverse Feed Button: Moves taper backward one pocket. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 153 To increase tape pitch, press the Increase Pitch Index (+) button.  To decrease tape pitch press Decrease Pitch Index (-) button. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 154 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 155: Chapter 5: Keyence Iv Navigator Sensor Supplement

    PAGE Introduction and Version Info Opening the Navigator Software Understanding Run and Program Modes Changing Inspection Programs Sensor Setup Settings STEP1: Image Optimization STEP2: Master Registration STEP3: Tool Settings STEP4: Output Assignment Advanced Sensor Settings 6/2019 Copyright © Exatron, 2016...

  • Page 156: Introduction And Version Info

    1. Double-click the IV-Navigator icon on the desktop. The Activation Menu appears. 2. Click Direct Connection. The following window appears. 3. Make sure the Network Adapter is correct. Click Connect. It may take several minutes to connect. 4. The main Navigator interface appears. Copyright © Exatron, 2016 6/2019...

  • Page 157: Understanding Run And Program Modes

    Understanding Run and Program Modes The Navigator software must be left in RUN mode during production. If not left in RUN mode, the software does not receive an external trigger from the Exatron software and no inspection is performed. The Navigator software must be in PROGRAM mode to switch inspection programs and set up new or edit existing inspections.

  • Page 158: Changing Inspection Programs

    3. Navigate to the Diagnostics_Tape tab. 4. Under Camera_Program, select the desired inspection program from the pull-down menu. 5. Save parameters. NOTE: Program 0 in Exatron software = Program 00 in IV-Navigator software. 1 = 01, 2 = 02, etc. Figure 5-1: IV-Navigator_Changing Inspection Programs Copyright ©...

  • Page 159: Sensor Setup Settings

    1. With the software in PROGRAM MODE, click Sensor Setup. The Image Optimization menu appears. 2. Click Trigger Options. Select Internal Trigger. 3. Use the Exatron software to trigger an inspection image. (Make sure a device of known high quality is in place at the inspection site.) (Continued) 6/2019 Copyright ©...
  • Page 160 4. Click Brightness Adjustment. Adjust image exposure as needed. The goal is to have as little oversaturation and distortion as possible. (see below) 5. Click Focus Adjustment. Adjust the Focus Position until image is sufficiently sharp. (Continued) Copyright © Exatron, 2016 6/2019...
  • Page 161 6. Click Extended Fuctions. On the Imaging Area tab, select Entire. 7. Click the Lighting tab. Select OFF Click Next to STEP2. 6/2019 Copyright © Exatron, 2016...

  • Page 162: Step2: Master Registration

    Make sure the Master Registration Image is of sufficiently high quality and repeatability to achieve desired pass/fail results. 1. Make sure the current image is of acceptable quality. 2. Click Register Live image as master. 3. Click Next to STEP3. Copyright © Exatron, 2016 6/2019...

  • Page 163: Step3: Tool Settings

    The Position Adjust Tool must be able to locate the specified pattern in EVERY image. If the pattern is not found, subsequent tools do not run. Double-click the tool to view individual settings. (See Settings Tab on the next page.) Figure 5-2: IV-Navigator_Position Adjust Tool (Continued) 6/2019 Copyright © Exatron, 2016...
  • Page 164 Current limits are set as shown. Extended Functions/Setting Rotation Range The rotation range is the acceptable amount a device may differ in angle from the master registration image and still pass inspection. Copyright © Exatron, 2016 6/2019...
  • Page 165 This tool locates the tape pocket in order to ensure correct device seating. If the entire pocket is not located, it is assumed the device is partially blocking it. Certain areas of the image are masked out. See Settings Tab below. Figure 5-3: IV-Navigator_Edge Pixels Tool01 (Continued) 6/2019 Copyright © Exatron, 2016...
  • Page 166 4. Click OK, and then drag the shape handles to include the entire device as shown. Limit Adjustment: Limits specify the percentage of similarity between each inspected device and the Master Registration Image required to result in a pass. Current limits are set as shown. Copyright © Exatron, 2016 6/2019...
  • Page 167 4. Click OK, and then drag the shape handles to include the entire device as shown. 5. Amount of the mask may be removed by clicking Cut Mask. That is how the L-shaped ROI is made. 6/2019 Copyright © Exatron, 2016...

  • Page 168: Step4: Output Assignment

    Figures below represent output assignment at time of shipment. Figure 5-5: IV-Navigator_Output Assignment Figure 5-6: IV-Navigator_Output Assignment_Extended Functions Advanced Sensor Settings Setup Adjustment Settings at time of shipment. Figure 5-7: IV-Navigator_Advanced Sensor Settings_Setup Adjustment Tab Copyright © Exatron, 2016 6/2019...

  • Page 169: Chapter 6: Keyence Cameras And Xg-X Vision Software Supplement

    Inspection Camera 1 – Laser A and B Inspection Camera 1 – Taper Inspection Camera 2 – Bottom Inspection Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 170: Introduction And Software Startup

    (See Run and Edit Modes in this chapter), XG-X Vision software can be closed without affecting Auto Run. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 171: Run And Edit Modes

    Exatron software and an error message appears. When in Run Mode, the XG-X Vision Terminal display resembles the following: Figure 6-1: XG-X Software_Main Screen_Run Mode Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 172 NOTE: An option appears to save changes if changes have not been saved. REMEMBER: Always put software back in RUN MODE before exiting. Figure 6-3: XG-X Software_Edit Mode Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 173: Switching Between Screen Layouts

     In Edit Mode, click Change Display Type. (Found on menu 1/3) Figure 6-4: XG-X Software_Switching between Screen Layouts_In Run Mode (top); In Edit Mode (bottom) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 174: Editing Individual Screen Layouts

    NOTE: This is generic information, not specific to the current inspection. Figure 6-5: XG-X Software_Inspection Fail_Incorrectly Sized Display Zooming Display In/Out 1. In Edit Mode, go to Options>ScreenEditor. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 175 4. In the resulting window, select the display name, click the blue box, and go to Edit>Properties. 5. In the Image Display window, click Display Settings (zoom on unit). (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 176 8. When finished, click OK in each subsequent window until reaching the Screen Display window again. Click Save to save all changes. 9. Click Close to exit. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 177: Viewing/Editing Global Software Parameters

    Click Edit to view Individual Settings. These specify correct formatting for inspection result data strings. Figure 6-8: XG-X Software_Global Settings_Ethernet (TCP/IP) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 178: System Information

    System Information Go to Global>System Information. Displays version, serial number, and memory information. Figure 6-9: XG-X Software_Global Settings_System Information Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 179: Adjusting Parameter Values

    Click to bring up a virtual calculator. Enter the desired value and click OK. Click OK when value is adjusted as desired. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 180: Xg-X Software File Management

    4. The following message appears. Click OK to continue. NOTE: Inspection file name appears in the upper left corner of the display window. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 181: Copying And Renaming Inspection Files

    4. Select Rename from the menu at the left and click once in the Location field. The Select Program menu appears. 5. Select the file to be renamed and click OK. The Rename window appears. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 182: Loading Inspection File From The Exatron Software

    NOTE: 0001 in Keyence software = 1 in Exatron; 0051 in Keyence = 51 in Exatron, etc. 4. Click Initialize Camera’s TCP/IP Connection to initialize connection between handler and Keyence controller. 5. Click Load Program Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 183: Common Edit Mode Features

    Adjusting Parameter Values above. 4. Click Close when finished. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 184 Figure 6-11 XG-X Software_Adjusting an ROI Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 185: Common Inspection Unit Features

    Additional enhancements can be performed to improve image quality by clicking on the Image Enhance tab in each unit. Consult Keyence documentation for more information on available enhancement tools and techniques. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 186: Inspection And Flowchart Overview

    Inspection locates and calculates device position in detaper pocket to ensure precise pickup. Random Sort Inspection locates and calculates X,Y, angle position of devices on random sort tray. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 187 If device is found to be rotated greater than 0° but less than 15°, the device is moved to the intended location and rotated prior to placement. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 188: Understanding Inspection Variables

    NOTE: There are several pages of variables. Click the down/up arrows to scroll through. Figure 6-12: XG-X Software_Local Variable Table Figure 6-13: XG-X Software_Global Variable Table (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 189 Figure 6-14: Diagnostics_Camera Setup Tab_Variable Table Throughout the Keyence XG-X software variables linked to the Exatron software appear highlighted in blue. (See example) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 190: Key Inspection Units

    Below are the capture unit settings for each inspection and calibration branch. Figure 6-15: XG Software_Capture Unit_U0007 CAM2 CAL NOTE: Shutter speed references: #C1_CALIBRATE_EXPOSURE in the variables list. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 191 Figure 6-16: XG Software_Capture Unit_U0012 CAM2 CAL Figure 6-17: XG Software_Capture Unit_U0035 TESTSITE (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 192 Figure 6-18: XG Software_Capture Unit_U0049 DETAPE Figure 6-19: XG Software_Capture Unit_U0063 RANDOM SORT (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 193 Figure 6-19: XG Software_Capture Unit_U0061 LASER A Figure 6-20: XG Software_Capture Unit_U0140 LASER B (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 194 Figure 6-21: XG Software_Capture Unit_U0077 TAPE Figure 6-22: XG Software_Capture Unit_U0094 BOTTOM Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 195: Registering An Image

    If multiple reference images must be saved, which is the case with some inspections, operator must change the reference filename prior to saving to avoid overwriting an existing image. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 196 It is ok to overwrite existing images if building a new inspection. Each unit displays that it is referencing the registered image in the upper left corner. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 197: Calibration - Camera 1

    Figure 6-24: XG-X Software_U0009 Blob Tool_Inspect Region ROI (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 198 The Expand filter removes dark noise by adjusting pixels to the highest grayscale intensity from a group of pixels. Figure 6-25: XG-X Software_U0009 Blob Tool_Image Enhance Tab Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 199 (Image condensed for manual) Figure 6-26: XG-X Software_U0009 Blob Tool_Limits Tab Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 200 Inspection results then appear in Exatron software similar to those shown below. In this case, the mark has been found with an X axis value of 615.1 and a Y axis value of 833.5. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 201: Calibration - Camera 2

    In this case, the Blob tool locates and calculates the X,Y position of the pickup tip during the camera calibration procedure. Figure 6-28: XG-X Software_U0013 Blob Tool_Inspect Region ROI (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 202 The Limits tab specifies pass conditions. In the case, that at least and only one blobs must be found in the specified area. Figure 6-30: XG-X Software_U0013 Blob Tool_Limits Tab Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 203: Camera 1 - Test Site

    Figure 6-31: XG-X Software_U0037 PatternTrax Tool_Search Region Settings (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 204 NOTE: Min/Match % references the following: Feature Tab Figure 6-33: XG-X Software_U0037 PatternTrax Tool_Feature Tab NOTE: Gain and Extraction Size reference the following: (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 205 Registration and click Update Registered Image Information. 3. Go to Options >Reference Information Registration and click Update Reference Position Information. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 206 CAUTION: DO NOT CHANGE POSITION ADJUST SETTINGS Figure 6-35: XG-X Software_U0038 Position Adjustment Tool_Reference Unit Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 207 In this case, it determines the X, Y, angle position for the device in socket to ensure precise device pickup. Figure 6-36: XG-X Software_U0039 PatternTrax Tool_ROIs (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 208 Condition Tab Figure 6-37: XG-X Software_U0039 PatternTrax Tool_Conditions Tab Feature Tab Figure 6-38: XG-X Software_U0039 PatternTrax Tool_Feature Tab (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 209 Limits Tab Figure 6-39: XG-X Software_U0039 PatternTrax Tool_Limits Tab Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 210 Figure 6-40: XG-X Software_U0182 Area Tool_ROI NOTE: Under Position Adjustment ID, The Inspection Region references U0038 POS ADJ TESTSITE for its positioning information. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 211 NOTE: In Figure 6-42, the value is very close to the upper limit. The upper limit should probably be raised slightly to ensure no false negatives. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 212 4. Angle value of pocket (!U[0037].RSLT.T[JGL].AB) 5. Device in pocket presence/absence (!U[0182].RSLT. UJGOK) Figure 6-43: XG-X Software_U0040 Data Output Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 213: Inspection Camera 1 - Detape

    In this case, the Search Region is drawn slightly larger than the device itself. (Continued) Figure 6-44: XG-X Software_U0051 PatterTrax Tool_ROIs Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 214 Condition Tab Figure 6-46: XG-X Software_U0051 PatternTrax Tool_Conditions Tab NOTE: Conditions Angle and Min/Match % reference the following: (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 215 The Limits tab specifies pass conditions. In the case, that at least and only one pattern must be found in the specified area Figure 6-48: XG-X Software_U0051 PatterTrax Tool_Limits Tab Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 216 See p. 2-235 in the XG-X2000 User’s Manual included with the handler for more information on position adjust units. CAUTION: DO NOT CHANGE POSITION ADJUST SETTINGS Figure 6-49: XG-X Software_U0022 Position Adjustment Tool_Reference Units Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 217 Figure 6-50: XG-X Software_U0053 PatternTrax Tool_Search Region Settings NOTE: Under Position Adjustment ID, The Search Region references U0052 Pos Adj Pocket for its positioning information. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 218 NOTE: Angle and Min/Match % reference the following: Feature Tab Figure 6-52: XG-X Software_U0053 PatternTrax Tool_Feature Tab NOTE: Gain and Extraction Size references the following: (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 219 1. Trigger the required camera to capture an image. 2. Go to Options >Reference Information Registration and click Update Reference Position Information. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 220 CAUTION: DO NOT CHANGE POSITION ADJUST SETTINGS Figure 6-54: XG-X Software_U0054 Position Adjustment Tool_Reference Unit Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 221 Figure 6-55: XG-X Software_U0176 Area Tool_Inspection Region Settings NOTE: Under Position Adjustment ID, The Inspection Region references U0054 Pos Adj Pocket for its positioning information. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 222 Detect conditions are set to locate white pixels. (i.e. if device is upside down, more white pixels are present) Figure 6-56: XG-X Software_U0176 Area Tool_Conditions Tab (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 223 Limits Tab Figure 6-57: XG-X Software_U0176 PatternTrax Tool_Limits Tab NOTE: Match % references the following: Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 224 X value of 1157.2, Y value of 1340.3, and angle of +359.796. The device is right side up. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 225: Camera 1 - Random Sort

    If it is not, the center of the pocket will not be found by the top inspection during production and devices will be picked imprecisely. Figure 6-59: XG-X Software_U0067 PatternTrax_Inspection ROIs (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 226 Figure 6-60: XG-X Software_U0067 PatternTrax_Image Enhance Tab Conditions Tab Figure 6-61: XG-X Software_U0067 PatternTrax_Conditions Tab NOTE: Angle and Min. Match% reference the following: (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 227 NOTE: Angle and Min. Match% reference the following: Limits Tab Figure 6-63: XG-X Software_U0067 PatternTrax_Limts Tab NOTE: Min. Match% references the following: (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 228 $C1_R1_ARRAY_XY_POS, which displays XY information for all devices found. See Data Output below for more information. Figure 6-64: XG-X Software_U0184 Calculation Tool Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 229 Calculation tool. Figure 6-65: XG-X Software_U0185 Data Output Inspection results then appear in Exatron software similar to those shown below: Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 230: Camera 1 - Laser A And B

    Figure 6-66: XG-X Software_U0177 Blob Tool_Inspect Region (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 231 A binary filter is added to convert all grayscale information to either black or white, which facilitates the inspection. Figure 6-67: XG-X Software_U0177 Blob Tool_Image Enhance Tab Limits Tab Figure 6-68: XG-X Software_U0177 Blob Tool_Limits Tab Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 232 See p. 2-235 in the XG-X2000 User’s Manual included with the handler for more information on position adjust units. CAUTION: DO NOT CHANGE POSITION ADJUST SETTINGS Figure 6-69: XG-X Software_U0076_ Position Adjust Tool Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 233 In this case, the Search Region is drawn slightly larger than the device itself. Figure 6-70: XG-X Software_U0128_ PatternTrax Tool_Inspection ROIs (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 234 NOTE: Min Match% references the following: Feature Tab Figure 6-72: XG-X Software_U0128_ PatternTrax Tool_Feature Tab NOTE: Gain and Extraction Size references the following: (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 235 1. Trigger the required camera to capture an image. 2. Go to Options >Reference Information Registration and click Update Reference Position Information. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 236 CAUTION: DO NOT CHANGE POSITION ADJUST SETTINGS Figure 6-74: XG-X Software_U0091_ Position Adjust Tool Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 237 Figure 6-75: XG-X Software_U0180_ 2D Code Reader Tool NOTE: Under Position Adjustment ID, The Inspection Region references U0091 Pos Adj Pocket for its positioning information. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 238 Figure 6-76: XG-X Software_U0180_ 2D Code Reader Tool_Image Enhance Tab Conditions Tab Figure 6-77: XG-X Software_U0180_ 2D Code Reader Tool_Image Enhance Tab (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 239 Limits Tab Figure 6-78: XG-X Software_U0180_ 2D Code Reader Tool_Limits Tab Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 240 X value of 1152.8, Y value of 1010.8, and angle of +0.75. The data matrix reads as AAA111. CAM1_LASER_A,1,1161.2,974.8,+0.000,1,1152.8,1010.8,+0.075,1,AAA111 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 241: Camera 1 - Taper

    If it is not, the center of the pocket will not be found by the top inspection during production and devices will be picked imprecisely. Figure 6-80: XG-X Software_U0079 PatternTrax Tool_Search Region (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 242 NOTE: Min. Match % references the following: Feature Tab Figure 6-82: XG-X Software_U0079 PatternTrax Tool_Feature Tab NOTE: Gain and Extraction Size reference the following: (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 243 2. Go to Options>Reference Information Registration and click Update Registered Image Information. 3. Go to Options >Reference Information Registration and click Update Reference Position Information. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 244: Inspection Camera 2 - Bottom Inspection

    CAUTION: DO NOT CHANGE POSITION ADJUST SETTINGS Figure 6-84: XG-X Software_U0080 Position Adjustment Tool Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 245 Figure 6-81: XG-X Software_U0081 PatternTrax Tool_Search Region NOTE: Under Position Adjustment ID, The Seearch Region references U0080 Pos Adj TAPE for its positioning information. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 246 Figure 6-82: XG-X Software_U0081 PatternTrax Tool_Image Enhance Tab Conditions Tab Figure 6-83: XG-X Software_U0081 PatternTrax Tool_Conditions Tab NOTE: Min. Match % references the following: (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 247 Figure 6-84: XG-X Software_U0081 PatternTrax Tool_Feature Tab NOTE: Gain and Extraction Size reference the following: Limits Tab Figure 6-85: XG-X Software_U0081 PatternTrax Tool_Limits Tab Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 248 CAUTION: DO NOT CHANGE POSITION ADJUST SETTINGS Figure 6-86: XG-X Software_U0082 Position Adjustment Tool Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 249 Figure 6-87: XG-X Software_U0081 PatternTrax Tool_Search Region Settings NOTE: Under Position Adjustment ID, The Search Region references U0082 Pos Adj TAPE for its positioning information. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 250 NOTE: Min. Match % references the following: Feature Tab Figure 6-89: XG-X Software_U0081 PatternTrax Tool_Feature Tab NOTE: Gain and Extraction Size references the following: (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 251 Limits Tab Figure 6-90: XG-X Software_U0081 PatternTrax Tool_Limits Tab NOTE: Min. Match % references the following: Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 252 In the case below, the tape pocket has been found at X=761, Y=613.5, angle=+359.980; the device has been found at X=745.2, Y=614.6, angle=+5.785; and the Pin1 is oriented correctly. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 253: Camera 2 - Bottom Inspection

    ROI), thus the remaining pattern is the outer circle of the pickup head. Figure 6-92: XG-X Software_U0096 PatternTrax_Inspection Regions (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 254 Conditions Tab Figure 6-93: XG-X Software_U0096 PatternTrax_Conditions Tab Feature Tab Figure 6-94: XG-X Software_U0096 PatternTrax_Feature Tab (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 255 2. Go to Options>Reference Information Registration and click Update Registered Image Information. 3. Go to Options >Reference Information Registration and click Update Reference Position Information. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 256 See p. 2-235 in the XG-X2000 User’s Manual included with the handler for more information on position adjust units. CAUTION: DO NOT CHANGE POSITION ADJUST SETTINGS Figure 6-96: XG-X Software_U0068 Position Adjustment Tool Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 257 Figure 6-97: XG-X Software_U0097 PatternTrax Tool_Search Region NOTE: Under Position Adjustment ID, The Search Region references U0068 Pos Adj TAPE for its positioning information. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 258 Conditions Tab Figure 6-98: XG-X Software_U0097 PatternTrax Tool_Conditions Tab Feature Tab Figure 6-99: XG-X Software_U0097 PatternTrax Tool_Feature Tab (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 259 Limits Tab Figure 6-100: XG-X Software_U0097 PatternTrax Tool_Limits Tab Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 260 8. Y axis pixel value of device (!U[0097].RSLT.Y[JGL]:AB) 9. Angle value of device (!U[0097].RSLT.T[JGL].AB) Figure 6-101: XG-X Software_U0101 Data Output (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 261 NOTE: If, during production, device angle is rotated greater than 15°, the device is rotated and re- inspected until device angle is within specified limits. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 262 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 263: Chapter 7: Keyence Laser Supplement

    Save a File to Exatron PC Transfer File to Laser PC Mark Building Information Laser Mark Components Centering Mark Position Laser Settings and Parameters Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 264: Introduction

    NOTE: Marking Builder software does not need to be open during production. It is only required to edit and save marking files. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 265: File Management

    2. In the resulting window, choose a slot in which to save or overwrite the mark file. (Figure 7-1) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 266 NOTE: Laser program “0000” in the Keyence software is expressed as “0” in the Exatron software. “0001” is expressed as “1”, etc. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 267: Mark Building Information

    NOTE: Only enabled variables appear in the final mark. Figure 7-2: Marking Builder_Objects (red) and Block (blue), in Relation to Exatron Software Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 268: Centering Mark Position

    Exatron software. (See Laser Marking Tab in Software and Diagnostics.) To center group, go to Home>Centering and click Center. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 269: Laser Settings And Parameters

    Setting Movement/Marking Direction Go to HOME>Program Settings>Motionless/On-the-fly Marking Figures match settings at time of shipment. Figure 7-3: Marking Builder_Program Settings_Basic Setting Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 270 Setting Unit Setup and Communication Setup Go to Laser Marker>Unit Setup. Figure 7-4: Marking Builder_Laser Marker_Unit Setup_Basic Setting (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 271 Figure 7-5: Marking Builder_Laser Marker_Unit Setup_Communication Setup Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 272 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 273: Chapter 8: New Job, File, And System Setup

    Setting Key Test Site Distances Setting Key Laser Site Distances Setting Key Output Tube Distances Setting Thermal Test Head Distances Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 274: Job Setup Process Step-By-Step

    9. On the Diagnostics_Cameras tab, make sure the correct inspection file is entered. 10. Run dummy parts in Auto Run before beginning real production. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 275: File Management

    5. Find the file (labeled Copy of _____.job or Copy of _____.edf ) 6. Change the file name. Make any settings modifications to this copy. Figure 8-1: C:\Exatron\Settings File Directory Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 276: Loading A Job File

    1. Click Load on the Exatron Home Screen. The Load Setting File window appears. 2. Select the desired file and click Load this File. Figure 8-2: Load Setting File Window Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 277: Saving A Job File

    OK. Choose a name for the file and click OK. Figure 8-3: Save As Window Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 278: Changing Handler Changeover Kits

    4. Remove the four screws. (circled red in Figure 8-4) 5. Lift off assembly. Figure 8-4: Changing Laser Precisor Assembly Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 279: Changing Jedec Tray To Input Tube

    2. Remove the tray by removing the eight screws circled in Figure 8-5. Keep screws nearby for later steps. Figure 8-5: Removing Tray Carriage Dowel Pins Figure 8-6: Empty Tray Car (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 280 Yellow = tray shutter Black = air assist Figure 8-8: Air Assists (left) and Tray Shutter (right) Air Lines Connected Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 281: Changing Output Tube Assemblies

    5. Remove device track by first removing the six screws holding it in place (three on each side.) (Figure 8-10) Figure 8-10: Removing Device Track (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 282 11. Swing LED Bar back into place and screw in red thumbscrew. 12. Re-connect air lines to each air assist, making sure to keep same color order. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 283: Changing Pickup Head Tips

    Laser Site in in position under the laser head. NOTE: Correct tray position must be calibrated first. (See Setting Laser Marking Position in this chapter.) (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 284 (See Figure 8-14) This should result in the marking surface being approximately 189mm from the laser head (see Figure 8-15) Figure 8-14: Distance Pointer Properly Aligned (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 285 If the square is smaller than the expected size, the laser must be raised.  If the square is larger than the expected size, the laser must be lowered. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 286: Setting Key Production Distances

     X, Y, ZGet, and ZPut distances for Trays  X distance for thermal test head  Optional: Post-mark inspection position Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 287 (Figure 8-16) Figure 8-16: ZGet (left) and ZPut (right) Pickup Head Positions Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 288: Setting Key Production Distances For 1X1 Qfn Kit

    5. Go to Diagnostics_Camera 1 tab and click Update Variables. This ensures the correct exposure is sent to the camera prior to inspection. 6. Go to the Diagnostics_Camera Calibration tab. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 289 20. Copy the PickHead Go to CalTarget_Z value and paste it in the box next to Camera Go to CalTarget_Zc. 21. Click Camera Go to CalTarget_Zc. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 290 27. Under Calibrate Camera Unit (Camera #1) and Inspect 1, click Camera Go to CalTarget, and then click Inspect. This determines the X, Y, angle position of the witness mark in pixels. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 291 NOTE: Correct working distance = 75mm. See Keyence documentation for more information. 8. Save progress and home all motors. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 292 14. Click Convert Scale Factor. This calculates the number of pixels per inch. 15. Save progress and home all motors. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 293 4. If no device is present, click Advance One Device (DeTape). 5. Click Camera Go to Target + Inspect. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 294 9. Repeat steps 3-8 for Test Site, Laser Site A & B, and Taper. One must manually place devices at each location prior to test. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 295: Setting Key Detaper Distances

    9. Verify that the current ZPut value is less than the set ZGet position. 10. Turn on the vacuum and click Go to Put Height. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 296: Setting Key Random Sort Distances

    Get From Target to pick device. 5. Go to Diagnostics_Tray tab. 6. Select Spare Tray from the Tray List tab. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 297 13. Follow steps 1-12 for the Last Pocket of the Spare Tray (far lower right of tray). 14. Save progress and home all motors. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 298: Setting Key Test Site Distances

    ZPut is too high, adjust as needed. 14. Save progress and home all motors. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 299: Setting Key Laser Site Distances

    9. Verify that the current ZPut value is less than the set ZGet position. 10. Turn on the vacuum and click Go to Put Height. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 300: Setting Laser Marking Position

    6. Click the green up/down arrows to jog the Y motor by the amount entered in Inc/Dec until the Laser Site is centered under the laser. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 301 15. Mark devices and adjust X, Y, and angle offsets until satisfied with mark position. 16. Home all motors and save progress. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 302: Setting Key Output Taper Distances

    ZPut is too high. Adjust as necessary. 7. Home all motors and save progress. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 303: Setting Bottom Camera Inspection Position

    Inc/Dec until the pickup head is roughly centered over the bottom camera. 8. Home all motors and save progress. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 304: Setting Production Distances For 10X10 Kit

    If device bounces out of pocket or is not placed cleanly, ZPut is too high, adjust as needed. 11. Save progress and home all motors. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 305 IMPORTANT! DO NOT adjust camera or Crosshair Y axis after this point!! (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 306 (Shorten the process by clicking Z1 Put + Z1 Get + X1 Go to Camera.) 25. Save progress and home all motors. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 307 Once approximate ZGet position is set, turn pickup head vacuum off and on repeatedly. If the device jumps up and down in the pocket, ZGet position is too high. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 308: Setting Key Test Site Distances

    9. Verify that the current ZPut value is less than the set ZGet position. 10. Turn on the vacuum and click Go to Put Height. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 309: Setting Key Laser Site Distances

    7. Click the green left/right and up/down arrows to jog the X and Y motors, respectively, by the amount entered in Inc/Dec until the pickup head is over the device in pocket. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 310 19. Repeat steps 15-18 until the device is centered on the crosshair and is placed cleanly in the pocket. 20. Save progress and home all motors. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 311: Setting Thermal Test Head Distance

    6. Turn off the Thermal Test Head Air Cylinder (switch located on the front of tray assembly.) 7. Manually lower the Thermal Test Head to verify correct X axis distance. Adjust as necessary. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 312: Setting Key Production Distances For Msop-8 Kit

    11. Save progress and home all motors. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 313: Setting Key Test Site Distances

    5. Click X1 Go to Get Position, and then Head Zy Go to Tester. 6. Click Z1 Go Down to Put Height. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 314 16. Click Z Put to return device to test site pocket. 17. Make sure the device drops cleanly into the pocket. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 315: Setting Key Laser Site Distances

    If device bounces out of pocket or is not placed cleanly, ZPut is too high, adjust as needed. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 316: Setting Key Output Tube Distances

    Inc/Dec until the pickup head and device are directly centered over output tube 1 (leftmost). (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 317: Setting Thermal Test Head Distances

    5. Click the green left/right arrows to jog the X motor by the amount entered in Inc/Dec until the Test Head is centered directly over the device. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 318 6. Turn off the Thermal Test Head Air Cylinder (switch located on the front of tray assembly.) 7. Manually lower the Thermal Test Head to verify correct X axis distance. Adjust as necessary. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 319: Chapter 9: System Power On/Off And Auto Run Procedure

    Procedure Topic Page Powering up the System Auto Run Window and Features Auto Run Procedure Shutting Down the System Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 320: Powering Up The System

    Figure 9-2: Handler EMO (left); Taper EMO (right) 4. Make sure the Detaper Control Box is powered on. Figure 9-3: Detaper Power On (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 321 On/Off button instead (located on the system control panel, see Figure 9-2) Figure 9-5: CPU Power Switch and CPU Reset Switch (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 322 14. Choose desired settings file and click Load File. 15. Operator may now access Settings, Diagnostics, or Auto Run menus as needed. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 323: Auto Run Window And Features

    After clicking HALT, click End of Lot to end production run, finalize the count, and create the log file. EXIT Return to the Home Screen. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 324 When in Simulation mode (enabled/disabled in the Settings_Work Mode tab), operator may change sort result on the fly by clicking the desired box during testing. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 325: Preparing For Auto Run

    Main Auto Run window opens. 6. In the Main Auto Run Window, click RUN. The Lot Information window appears. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 326 If a tape leader is required, enter the desired Number of Pockets and click Advance Pocket with Inspection or without Inpsection, as needed.  Click Continue. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 327 If counts are reset but tray is partially-filled, handler will double stack devices, which may cause damage to devices and/or handler. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 328 17. Click OK. The initialize Taper window appears again. Edit information as needed. 18. Click Exit to leave Auto Run. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 329 Edit as needed. 11. Click OK. Starting Row/Col window appears. 12. (Follow the procedure above from this point on) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 330: Shut Down Procedure

    2. Press the power icon, and then press Shut down from the resulting menu. 3. Wait for the PC to shut down completely. 4. Press the EMO. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 331 Switch is not turned off, all assemblies may not return in ready state when system is powered back on. 6. Turn off tester. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 332 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 333: Chapter 10: Maintenance And Troubleshooting

    Linear Motor Driver Controller Maintenance Triennially Troubleshooting Air Regulator Issues Vacuum Generator Issues Pickup Head Issues Motor Issues Tray Issues Remote Support Procedures Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 334: Backing Up The Computer ( Monthly )

     Vacuum any debris from the computer chassis.  Blow out test sites with compressed air, or wipe with clean, dry, lint-free cloth. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 335: Lubricating The Bearing Shafts ( Monthly )

    Stainless steel bearing shafts on the gantry and tray assemblies should be lubed as necessary. (Figures 10-2 and 10-3 below) (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 336: What Should Not Be Lubed

    If there is any clumping of oil along the length of the shaft, remove excess oil with a dry cloth, then move the car back and forth again until a thin film of oil is visible. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 337: Checking Lead Screw/Coupling Tightness (Monthly)

    If lead screw appears to be missing steps or moving erratically, tighten the screw closest to the motor. 4. Re-assembly covers as needed. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 338: Replacing Ethernet Motors ( As Needed )

    2. Right-click the Network Settings icon in the lower right corner of the Windows desktop. 3. Select Open Network and Sharing Center. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 339 7. Check Obtain an IP address automatically and Obtain DNS server address automatically. This enables DHCP assignment NOTE: If static IP assignment is required, contact your in-house IT department. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 340 192.168.12.20 12. Click Configure Port. 13. A password prompt appears. There is currently no user/pass required. Click OK. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 341 16. Click Apply settings. It may take a few moments before the progress bar appears. DO NOT CLICK ANYTHING IN THE INTERIM. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 342: Programming A Cool Muscle Motor (Initialize)

    2. In the resulting dialog box, choose the motor to be initialized in the Select Motor pull- down menu. (See Figure 10-7.) 3. Click Initialize Motor. 4. Click OK. Figure 10-7: Initialize Motors Window Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 343: Programming A Ui Robot Motor (Rotating Pickup Head)(If Applicable)

    3. Click Connect. (The button name changes to Disconnect after connection.) 4. Go to the Motor pull-down menu and select Read Configuration. The main window appears as follows: (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 344 5. Go to the Configuration tab. Under Other Settings, click Apply Settings. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 345 8. Under Basic Control, click Enable (B), and then Set Origin.(C) 9. Under Motion Profile, click Run to Position. (D) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 346: Checking Motor Serial Cables ( Monthly )

    NOTE: Excessive moisture and/or particulate buildup in filter traps indicate the incoming house air supply is too wet and/or dirty. CAUTION: Excessive moisture can damage vacuum generator and air valves. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 347 NOTE: If water is present in the chamber, there is water in the air lines, which must be corrected. 3. Remove the large black screw holding the filter in place. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 348: Checking The Air Regulator Shutoff Valve (Monthly)

    3. Rotate the switch counterclockwise to the ON position. On/Off Switch 4. Check that the gauge- reads steadily at 80-100 PSI. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 349: Adjusting Air Pressure (As Needed)

     If pressure rises above the Output 2 limit, the Output 2 indicator lights and the Exatron software displays an error. Figure 10-9: Digital Pressure Switch_Pressure below Range Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 350: Locking/Unlocking Digital Pressure Switch

    . (Figure 10-11) 4. Press SET to return to function selection mode. Figure 10-11: Digital Pressure Switch_Setting Desired Pressure Units Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 351 If air pressure drops below the acceptable hysteresis range for Output 1, the pressure switch turns off and an error displays. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 352 16. Press SET to return to function selection mode. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 353 NOTE: In this case, is set to . Thus, the top limit of the acceptable pressure range is 100.9 psi. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 354: Testing Interlocks (Monthly)

    3. When all covers are in place and all doors closed, Door Interlock should be checked or lit green, depending on software version. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 355: Testing Pneumatic Interlocks

    Interlock repair should be done only by qualified technicians. Exatron is not responsible for damage to handler if interlocks are defeated and/or damaged due to attempted repair by client. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 356: Testing Interlocks During Production

    Refer to the parts list in Spare Parts and Parts List for solenoid and spring part numbers specific to this handler. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 357: Vacuum Generator Maintenance (Smc Zk2)

    12. Press and hold the Set button (See Figure 10-14) for at least two seconds until the display reads Set Button (Continued) Figure 10-14: Vacuum Generator in Unit Setting Mode Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 358 0.0. If it does not, press up or down arrows until it does. 22. Press and hold Set button until display returns to current vacuum value. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 359: Sensor Maintenance ( As Needed )

    NOTE: When sensor is unblocked the red indicator will light. (Figure 10-16) Status Indicator (unblocked) (Continued) Figure 10-16: Keyence Sensor_Unblocked Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 360: Sensor Modes

    4. Press arrow buttons until displays reads “in it.” 5. Press MODE. 6. After initialization is complete, display returns to current value. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 361: Omega Thermal Controller Maintenance (If Applicable)

    Make sure the part number on the controller box matches the hardware inside. Physical relay Figure 10-17: Omega Thermal Controllers_Part Numbers Matched with Hardware Components Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 362: Auto-Tuning Omega Controllers

    5. In the resulting window, click Next > four times until the following screen appears: 6. Click Finish when meter is detected.(C) (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 363 10. In the resulting window, click Serial Port. (F) The following message appears. Click OK. 11. In the resulting window under Model #, select CNi32 (G) and click OK. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 364 17. Click Write. (L) In the resulting window click Serial Port (M) to send settings to the Omega meter. 18. When finished, the Omega meter flashes and display briefly “rst.” 19. Exit out of iSeries software. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 365: Cpu Maintenance ( As Needed )

    2. Slide the CPU out. 3. Remove the two Allen screws that secure the lid to the front of the CPU (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 366 4. Remove the six Allen screws along the top edges of the CPU (3 on each side). 5. Lift off the lid. 6. Replace necessary parts. 7. Reassemble the CPU in reverse order Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 367: Linear Motor Driver Controller Maintenance (Triennially)

    2. Remove the battery by unplugging it from the socket. 3. Locate the new battery and plug it into the socket. 4. Replace battery cover. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 368: Troubleshooting

    Checking/Replacing Vacuum Generator Air Filter in this chapter.) 2. Check if air hoses or fitting are loose, pinched, worn, discolored, or cracked. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 369: Pickup Head Issues

    Migration will be no more than .050”. It is best to make small adjustments and test the new setting before making larger changes. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 370: Motor Issues

    1. Loosen the three screws on top of the read head mount. Circled in Figure 10-19) Read Head Pink Spacer Read Head Mount Figure 10-19: Read Head with Pink Spacer in Place (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 371: Tray Issues

    NOTE: After lead screws have been tightened, recalibrate the tray in the Exatron Diagnostics menu. (See New Job, File and System Setup) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 372: Remote Support Procedures

    If asked, DO NOT UPGRADE SOFTWARE VERSION. Exatron is only authorized to work with version 11. 1. Locate the TeamViewer 11 software and double-click to open. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 373: Finding Teamviewer Help

    TeamViewer web help via the Help menu at the top of the window. If the answer cannot be found though the web help, contact your Exatron service representative. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 374 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 375: Chapter 11: Spare Parts And Parts List

     Suction Cups (prefix PNE)  Belts (prefix BEA)  Lead Screws (prefix PET)  Vacuum Generators and Air Filters (prefix PNE) (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 376 12 volt or 24 volt (Figure 9-1 below). Figure 11-1: Relays—12-Volt (Left); 24-Volt (Right) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 377: Motors (Prefix Mot)

    MOT16-001 – Size 17 MOT16-002 – Size 23 MOT16-007 – Size 17 Ethernet MOT16-008 – Size 23 Ethernet (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 378 MOT19-005 – High torque size 11 theta motor. Also requires MOT19-007 and MOT19-008 to run, but each component may be ordered separately and replaced independently. (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 379 MOT19-008 – Theta motor RS-232 converter. For use with MOT19-005 and MOT19-008. MOT19-010 (CM2) – Cool Muscle Servo Motor Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 380: Motor Controllers (If Rs-232 Motors Used)

    Figure 11-3: Cool Muscle Motor Controllers – Slave on Left, Master on Right; Jumpers in Opposite Configurations Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 381: Springs

    If ordering a new spring without the Exatron house number, please provide us those three measurements. See Figure 11-4 for details. Figure 11-4: Explanation of Spring Measurements Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 382: Guide To The Parts List

    This is the name assigned to the part. In most cases, this description will clearly designate the part you wish to locate. Please include this description when ordering replacement parts. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 383: Size

    BLUE: Blue anodizing. CLEAR: Clear anodizing, silver in color. GREEN: Green anodizing. HARD: Hard anodizing, a dark, almost black finish (Continued) Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 384: List Of Parts

    YELLOW: Yellow anodizing. List of Parts A parts list specific to each handler is included. See the following pages. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 385: Chapter 12: Handler Prints

    A set of prints specific to each handler is included with each manual. See the following inserted pages. They are also included in PDF format on the electronic copy of the manual. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 386 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 387: Chapter 13: Cpu Prints

    It features a DVD R/W drive, USB, TTL, and RS-232 ports, and is loaded with Windows 10 software. The CPUs send signals to I/O boards throughout the system. Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 388 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

  • Page 389: Index

    Halt, 27, 313 viewing/editing global parameters, 167 Laser Mark On/Off, 27 Changeover Kit Run, 27, 313 handler changeover kit, changing, 268 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 390 Digital Pressure Switch, 26 acceptance thresholds, 175 adjusting/setting pressure, 339 Interlocks, 38 Dino Tuning Tab, 97 testing, 344 Dino-Lite Camera, 97 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 391 327 calibrating, 273 ethernet, 328 Layout hub, 40 handler, 23 linear motor drivers, 40 tray, 23 part numbers, 367 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 392 Pneumatic Requirements, 22 flowchart, 42 Power Down Procedure, 320 Home Screen, 43 Powering up the System, 310 Settings Menu, 45 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 393 74 X, Y, Z Axes, 22 calibrating key production distances, 301, 307 home positions, 22 Thermal Test Heads, 33 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...
  • Page 394 XG-X Software. See Camera ZGet, 65 ZGet/ZPut YZ Motors Tab, 60 illustration, 277 ZPut, 65 Copyright © Exatron, 2019 – Model 923 Thermal Test Handler w/ Robotic Alignment, Laser Mark, Tube and Tape In/Out v1.0 6/2019...

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