Eurotherm 590+ Series Digital Converter Manuals

Eurotherm 590+ Series Digital Converter Manuals

Manuals and User Guides for Eurotherm 590+ Series Digital Converter. We have 1 Eurotherm 590+ Series Digital Converter manual available for free PDF download: Product Manual

Eurotherm 590+ Series Product Manual

Eurotherm 590+ Series Product Manual (308 pages)

DC Digital Converter

Brand: Eurotherm | Category: Media Converter | Size: 4 MB

Table of Contents

Table of Contents
5
About this Manual
14
Chapter 1 Getting Started

14
- Initial Steps
  14
- Packaging and Lifting Details
  14
- How the Manual Is Organised
  15
- An Overview of the Converter
  17
- How It Works
  17
- Control Features
  18
- Model Number (Europe)
  19
- Understanding the Product Code
  19
- Catalog Number (North America)
  20
  - Door Assembly Product Code
    21
- Product Identification
  21
- Component Identification
  22
  - Controller (Frames 1 & 2)
    22
  - Door Assembly (Frames 3, 4, 5 & H)
    23
  - Controller (Frame 3)
    24
  - Controller (Frames 4 & 5)
    25
  - Product (Frame H)
    26
- Installing the
  27
  - Converter
    27
- Mechanical Installation
  27
- Unpacking the Converter
  27
  - Lifting the Converter
    27
- Changing DC Output Terminals (Frame H)
  28
- Removing the Cover (Frame H)
  28
- Product Dimensions
  29
- AC Line Choke
  30
- Mounting the Converter
  30
  - Recommended Tools
    30
  - Ventilation and Cooling Requirements
    30
- Installing the External Vent Kit (Frames 4 & 5)
  31
- Installing the Fan (Frame H)
  31
- Electrical Installation
  32
- Minimum Connection Requirements (Frames 1, 2, 3, 4 & 5)
  34
- Minimum Connection Requirements (Frame H)
  43
- Motor Field Connections
  48
- Optional Equipment
  53
- Converter Installation Drawings
  57
- Installation Drawings
  57
- Filter Installation Drawings
  68
- Line Choke Installation Drawings
  74
- Operating the Converter
  77
- Pre-Operation Checks
  77
- Control Philosophy
  78
- Start/Stop and Speed Control
  78
  - Selecting Local or Remote Control
    79
- Reading the Status Leds
  79
- Preliminaries
  80
  - Analog Tacho Calibration Option Board
    80
  - Microtach/Encoder Feedback Option Board
    81
- Setting-Up the Converter
  80
- Calibration
  81
- Selecting Speed Feedback
  83
- Initial Start-Up Routine
  84
- Performance Adjustment
  90
  - Current Loop - the Autotune Feature
    90
  - Speed Loop
    90
- Starting and Stopping Methods
  91
- Stopping Methods
  91
  - Normal Stop (C3)
    92
  - Program Stop (B8)
    94
  - Coast Stop (B9)
    95
  - Standstill
    95
  - The Trip Condition
    95
- Advanced Starting Methods
  96
  - Starting Several Converters Simultaneously
    96
  - Jog
    96
  - Crawl
    96
- Normal Starting Method
  96
Equipment Inspection and Storage
14
Chapter 5 THE OPERATOR STATION

97
- Connecting the Operator Station
  97
- Controlling the Operator Station
  97
- Control Key Definitions
  98
  - Keys for Programming the Converter
    98
  - Keys for Operating the Converter Locally
    98
- Indications
  99
  - Operator Station Leds
    99
  - Operator Station Alarm Messages
    99
- The Menu System
  100
- The Local Menu
  101
  - The L/R Key
    101
  - The PROG Key
    101
- Navigating the Menu System
  102
- Changing a Parameter Value
  102
- The Menu System Map
  103
- Menu Shortcuts and Special Key Combinations
  104
- Special Menu Features
  106
- Selecting a Menu Viewing Level
  106
- Selecting the Display Language
  106
- Password Protection
  107
  - To Activate Password Protection
    107
  - To Deactivate Password Protection
    108
- How to Save, Restore and Copy Your Settings
  109
- Saving Your Application
  109
- Restoring Saved Settings
  109
- Copying an Application
  109
- PROGRAMMING YOUR APPLICATION Programming with Block Diagrams
  111
- Modifying a Block Diagram
  111
- Understanding the Function Block Description
  112
  - MMI Menu Maps
    113
- Function Block Descriptions
  114
  - Analog Inputs
    115
  - Analog Outputs
    117
  - Aux I/O
    118
  - BLOCK DIAGRAM (MMI Only)
    123
  - Calibration
    124
  - CONFIGURE DRIVE (MMI Only)
    127
  - Current Loop
    128
  - Current Profile
    131
  - Diagnostics
    132
  - Diameter Calc
    137
  - Digital Inputs
    139
  - Digital Outputs
    141
  - Field Control
    142
  - Alarms
    145
  - Jog/Slack
    148
  - Link 11 & Link 12
    150
  - Menus
    152
  - Minilink
    153
  - Op Station
    154
  - PASSWORD (MMI Only)
    156
Chapter 3 PID

157
Chapter 4 RAISE/LOWER

160
- Ramps
  162
- Setpoint Sum 1
  166
- Setpoint Sum 2
  167
- Speed Loop
  169
- Advanced
  173
- Standstill
  174
- Stop Rates
  175
- System Port P3
  177
- 5703 Support
  178
- Taper Calc
  179
- Tec Option
  180
- Tens+Comp Calc
  181
- Torque Calc
  183
- User Filter
  184
- TRIPS and FAULT FINDING Trips
  185
- What Happens When a Trip Occurs
  185
  - Converter Indications
    185
  - Operator Station Indications
    185
- Resetting a Trip Condition
  185
- Fault Finding
  186
- Alarm Messages
  186
  - Last Alarm
    186
  - Health Word
    186
  - Health Store
    186
- Hexadecimal Representation of Trips
  187
- Power Board LED Trip Information (Frame 4, 5 & H)
  188
- Using the MMI to Manage Trips
  189
  - Trip Messages
    189
  - Symbolic Alarm Messages
    192
  - Self Test Alarms
    192
  - Setting Trip Conditions
    192
  - Viewing Trip Conditions
    193
  - Inhibiting Alarms
    193
- Test Points
  193
Chapter 8 ROUTINE MAINTENANCE and REPAIR

195
- Maintenance
  195
  - Service Procedures
    195
  - Preventive Maintenance
    195
- Repair
  195
- Saving Your Application Data
  195
- Returning the Unit to Eurotherm Drives
  196
- Disposal
  196
- Technical Support Checks
  197
- Fuse Replacement (Frame H)
  198
  - Product (Regenerative)
    198
  - Product (Non-Regenerative)
    199
- Phase Assembly Replacement (Frame H)
  200
- Replacing the Fan (Frames 4 & 5)
  202
- CONTROL LOOPS Principle of Operation
  203
- Current Loop
  203
  - Manual Tuning
    204
- Speed Loop
  206
- Field Control
  206
  - Set-Up Notes
    206
  - Current Control
    207
  - Voltage Control
    207
  - Field Weakening
    207
  - Standby Field
    207
- A R a M E T E R P E C if IC a T Io N a B L E
  209
- Specification Table: Tag Number Order
  210
- Parameter Table: MMI Menu Order
  226
- Echnical Pecifications
  237
- Environmental Details
  237
- EMC Compliance
  237
- Electrical Ratings - Power Circuit
  238
- Power Supply Details
  239
- Auxiliary Power Supply Details
  239
- AC Line Choke (Frames 1, 2, 3, 4 & 5)
  240
- AC Line Choke (Frame H)
  241
- External AC Supply (RFI) Filters
  241
- Power Semiconductor Protection Fuses (Frames 1, 2, 3, 4 & 5)
  242
- Power Semiconductor Protection Fuses (Frame H)
  242
- Power Supply Fuses
  243
- Field Fuses
  243
- Earthing/Safety Details
  243
- Terminal Definitions (Digital/Analog Inputs & Outputs)
  244
- Terminal Information - Power Board (Frames 1, 2, 4 & 5)
  245
- Terminal Information - Control Board
  248
- Terminal Information (Frame H)
  252
- Terminal Information - Option Boards
  253
- Wiring Requirements for EMC Compliance
  253
- Wire Sizes and Termination Tightening Torques (Frames 1, 2, 3, 4 & 5)
  254
- Termination Tightening Torque (Frame H)
  255
- Cooling Fans
  255
- Spares List
  256
- Ertification for the
  261
- Requirements for EMC Compliance
  261
- Minimising Radiated Emissions
  261
- Earthing Requirements
  261
  - Protective Earth (PE) Connections
    261
  - Control/Signal EMC Earth Connections
    262
- Cabling Requirements
  262
  - Planning Cable Runs
    262
  - Increasing Motor Cable Length
    262
- EMC Installation Options
  263
  - Screening & Earthing (Cubicle Mounted, Class A)
    263
  - Star Point Earthing
    264
  - Sensitive Equipment
    265
- Requirements for UL Compliance
  266
  - Motor Overload Protection
    266
  - Branch Circuit/Short Circuit Protection Requirements
    266
  - Field Wiring Temperature Rating
    267
  - Operating Ambient Temperature
    267
  - Field Wiring Terminal Markings
    267
  - Power and Control Field Wiring Terminals
    267
  - Field Grounding Terminals
    267
  - Field Terminal Kits
    267
  - Fuse Replacement Information
    267
- Recommended Wire Sizes (Frames 1, 2, 4 & 5)
  268
- Recommended Wire Sizes (Frame H)
  268
- European Directives and the CE Mark
  269
- CE Marking for Low Voltage Directive
  269
- CE Marking for EMC - Who Is Responsible
  269
  - Legal Requirements for CE Marking
    270
  - Applying for CE Marking for EMC
    270
- Which Standards Apply
  271
  - Basic and Generic Standards
    271
- Certificates
  273
  - Quipment
    275
- Standard Equipment
  275
- Power Board Circuit Descriptions
  275
- Optional Equipment
  290
- Speed Feedback Option Boards
  290
  - Microtach Option Board
    291
  - Wire-Ended Encoder Option Board
    291
  - Tacho Calibration Option Board
    291
  - Combined Tacho and Encoder Feedback
    292
- Communications Technology Options
  292
  - COMMS Option Technology Box
    292
- E R Ia L O Mmu Nic a Tio Ns
  293
- Communications Technology Option
  293
- Config Ed Lite
  293
- System Port (P3)
  294
  - UDP Menu Structure
    294
  - UDP Transfer Procedure
    294
  - MMI Dump
    295
- 5703 Support
  296
  - Commissioning the 5703/1
    297
- Error Codes
  298
- Error Report (Ee)
  298
Chapter 15 THE DEFAULT APPLICATION

299
Chapter 13 Block Diagrams

299
- Programming Block Diagram - Sheet 1
  301
- Programming Block Diagram - Sheet 2
  302
- Main Block Diagram
  303
- Field Control Block Diagram
  304
- Start/Healthy Logic Block Diagram
  305
- Functional Block Diagram
  306

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